Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões

Detalhes bibliográficos
Ano de defesa: 2014
Autor(a) principal: Logiudice, Renato lattes
Orientador(a): Librantz, Andre Felipe Henriques lattes
Banca de defesa: Farina, Paula Fernanda da Silva lattes, Araújo, Sidnei Alves de lattes
Tipo de documento: Dissertação
Tipo de acesso: Acesso aberto
Idioma: por
Instituição de defesa: Universidade Nove de Julho
Programa de Pós-Graduação: Programa de Pós-Graduação de Mestrado e Doutorado em Engenharia de Produção
Departamento: Engenharia
País: Brasil
Palavras-chave em Português:
Palavras-chave em Inglês:
Área do conhecimento CNPq:
Link de acesso: https://bibliotecatede.uninove.br/handle/tede/980
Resumo: In manufacturing industries, in general, is the wide use of tools such as die and mold manufacturing of their products. These tools made from tool steels are assets with aggregate self worth and has a broad parcel on aspects of productivity and competitiveness of organizations. This work aims to study the importance of quality control procedures for the heat treatment used in the making of these tools. The study was experimental and adhered-to tool steels for hot work: The VH13® and new alloys developed in the last ten years, and VHSUPER® TENAX 300®. Characteristics such as hardness and tenacity are emphasized in this work as influential on the performance of the tools. As the hardness of steel usual control parameter, it was found that it is not enough to guarantee the performance of the tool. It is also necessary to study the toughness. The study was conducted in two stages: In the first, conducted in the laboratory, samples of steels were subjected to heat treatments of hardening and tempering under controlled time and temperature conditions. In the second step we constructed a suitably large tool which has been treated in an industrial condition. Measurements of hardness and impact tests were carried on samples drawn from the surface and core of the tool and also treated in the laboratory. The results verified the existence of low cooling rate of the tool subjected to heat treatment by processing. This led to a significant decrease in the toughness of the tool due to the formation of bainite and carbide precipitation at grain boundaries, the latter in greater proportion. Already hardness was little affected. As the value of the toughness of steel an important feature in preventing cracks or even catastrophic tool breakage, controlled processes of heat treatment of tools is of fundamental importance to their quality and that service only the value of the characteristic of hardness, as is usually done by the service providers, it is not enough to ensure the quality of heat treatment of tools.
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spelling Librantz, Andre Felipe Henriqueshttp://lattes.cnpq.br/3569470521730110Mesquita, Rafael Agnellihttp://lattes.cnpq.br/2634002222031973Farina, Paula Fernanda da Silvahttp://lattes.cnpq.br/2355703111366133Araújo, Sidnei Alves dehttp://lattes.cnpq.br/254252975313284464845673820http://lattes.cnpq.br/4196553948011187Logiudice, Renato2015-05-05T15:07:59Z2014-08-29https://bibliotecatede.uninove.br/handle/tede/980In manufacturing industries, in general, is the wide use of tools such as die and mold manufacturing of their products. These tools made from tool steels are assets with aggregate self worth and has a broad parcel on aspects of productivity and competitiveness of organizations. This work aims to study the importance of quality control procedures for the heat treatment used in the making of these tools. The study was experimental and adhered-to tool steels for hot work: The VH13® and new alloys developed in the last ten years, and VHSUPER® TENAX 300®. Characteristics such as hardness and tenacity are emphasized in this work as influential on the performance of the tools. As the hardness of steel usual control parameter, it was found that it is not enough to guarantee the performance of the tool. It is also necessary to study the toughness. The study was conducted in two stages: In the first, conducted in the laboratory, samples of steels were subjected to heat treatments of hardening and tempering under controlled time and temperature conditions. In the second step we constructed a suitably large tool which has been treated in an industrial condition. Measurements of hardness and impact tests were carried on samples drawn from the surface and core of the tool and also treated in the laboratory. The results verified the existence of low cooling rate of the tool subjected to heat treatment by processing. This led to a significant decrease in the toughness of the tool due to the formation of bainite and carbide precipitation at grain boundaries, the latter in greater proportion. Already hardness was little affected. As the value of the toughness of steel an important feature in preventing cracks or even catastrophic tool breakage, controlled processes of heat treatment of tools is of fundamental importance to their quality and that service only the value of the characteristic of hardness, as is usually done by the service providers, it is not enough to ensure the quality of heat treatment of tools.Nas indústrias manufatureiras, em geral, é ampla a utilização de ferramentas como moldes e matrizes na fabricação dos seus produtos. Essas ferramentas confeccionadas com aços ferramenta são ativas com autovalor agregado e que tem uma parcela abrangente nos aspectos da produtividade e competitividade das organizações. Esse trabalho tem por objetivo estudar a importância do controle da qualidade dos processos de tratamentos térmicos utilizados na confecção dessas ferramentas. O estudo foi experimental e ateve-se aos aços ferramenta para trabalho a quente: O VH13® e os de novas ligas desenvolvidas nos últimos dez anos, VHSUPER® e TENAX 300®. Características como dureza e tenacidades são enfatizadas nesse trabalho como influentes no desempenho das ferramentas. Sendo a dureza do aço o parâmetro usual de controle, constatou-se que isso não é suficiente para a garantia do desempenho da ferramenta. Sendo necessário também o estudo da tenacidade. O estudo foi desenvolvido em duas etapas: Na primeira, realizada em laboratório, amostras dos aços foram submetidas aos tratamentos térmicos de têmpera e revenimento em condições controladas de tempos e temperaturas. Na segunda etapa construiu-se adequadamente uma ferramenta de grandes dimensões que foi tratada em condição industrial. Medições de dureza e teste de impacto foram realizadas em amostras retiradas da superfície e do núcleo da ferramenta e também das tratadas em laboratório. Os resultados constataram a existência de baixa taxa de resfriamento da ferramenta submetida ao tratamento térmico pelo processo industrial. Isso ocasionou uma acentuada diminuição da tenacidade da ferramenta devido à formação de bainita e precipitação de carbonetos em contornos de grãos, este último em maior proporção. Já a dureza foi pouco afetada. Sendo o valor da tenacidade do aço uma característica importante na prevenção de trincas ou mesmo da quebra catastrófica da ferramenta, o controle dos processos de tratamentos térmicos das ferramentas é de fundamental importância para a qualidade das mesmas e que o atendimento apenas do valor da característica da dureza, como usualmente é feito pelos prestadores de serviços, não é suficiente para garantir a qualidade do tratamento térmico das ferramentas.Submitted by Nadir Basilio (nadirsb@uninove.br) on 2015-05-05T15:07:59Z No. of bitstreams: 1 Renato Logiudice.pdf: 3707995 bytes, checksum: b0d3e2571b8fc9edf2eefac9622467a0 (MD5)Made available in DSpace on 2015-05-05T15:07:59Z (GMT). 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dc.title.por.fl_str_mv Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões
title Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões
spellingShingle Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões
Logiudice, Renato
aços ferramenta para trabalho a quente
tratamento térmico
controle da qualidade
dureza
tenacidade
tool steels
hot working
heat treatment
quality control
hardness
toughness
ENGENHARIAS::ENGENHARIA DE PRODUCAO
title_short Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões
title_full Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões
title_fullStr Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões
title_full_unstemmed Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões
title_sort Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões
author Logiudice, Renato
author_facet Logiudice, Renato
author_role author
dc.contributor.advisor1.fl_str_mv Librantz, Andre Felipe Henriques
dc.contributor.advisor1Lattes.fl_str_mv http://lattes.cnpq.br/3569470521730110
dc.contributor.advisor-co1.fl_str_mv Mesquita, Rafael Agnelli
dc.contributor.advisor-co1Lattes.fl_str_mv http://lattes.cnpq.br/2634002222031973
dc.contributor.referee1.fl_str_mv Farina, Paula Fernanda da Silva
dc.contributor.referee1Lattes.fl_str_mv http://lattes.cnpq.br/2355703111366133
dc.contributor.referee2.fl_str_mv Araújo, Sidnei Alves de
dc.contributor.referee2Lattes.fl_str_mv http://lattes.cnpq.br/2542529753132844
dc.contributor.authorID.fl_str_mv 64845673820
dc.contributor.authorLattes.fl_str_mv http://lattes.cnpq.br/4196553948011187
dc.contributor.author.fl_str_mv Logiudice, Renato
contributor_str_mv Librantz, Andre Felipe Henriques
Mesquita, Rafael Agnelli
Farina, Paula Fernanda da Silva
Araújo, Sidnei Alves de
dc.subject.por.fl_str_mv aços ferramenta para trabalho a quente
tratamento térmico
controle da qualidade
dureza
tenacidade
topic aços ferramenta para trabalho a quente
tratamento térmico
controle da qualidade
dureza
tenacidade
tool steels
hot working
heat treatment
quality control
hardness
toughness
ENGENHARIAS::ENGENHARIA DE PRODUCAO
dc.subject.eng.fl_str_mv tool steels
hot working
heat treatment
quality control
hardness
toughness
dc.subject.cnpq.fl_str_mv ENGENHARIAS::ENGENHARIA DE PRODUCAO
description In manufacturing industries, in general, is the wide use of tools such as die and mold manufacturing of their products. These tools made from tool steels are assets with aggregate self worth and has a broad parcel on aspects of productivity and competitiveness of organizations. This work aims to study the importance of quality control procedures for the heat treatment used in the making of these tools. The study was experimental and adhered-to tool steels for hot work: The VH13® and new alloys developed in the last ten years, and VHSUPER® TENAX 300®. Characteristics such as hardness and tenacity are emphasized in this work as influential on the performance of the tools. As the hardness of steel usual control parameter, it was found that it is not enough to guarantee the performance of the tool. It is also necessary to study the toughness. The study was conducted in two stages: In the first, conducted in the laboratory, samples of steels were subjected to heat treatments of hardening and tempering under controlled time and temperature conditions. In the second step we constructed a suitably large tool which has been treated in an industrial condition. Measurements of hardness and impact tests were carried on samples drawn from the surface and core of the tool and also treated in the laboratory. The results verified the existence of low cooling rate of the tool subjected to heat treatment by processing. This led to a significant decrease in the toughness of the tool due to the formation of bainite and carbide precipitation at grain boundaries, the latter in greater proportion. Already hardness was little affected. As the value of the toughness of steel an important feature in preventing cracks or even catastrophic tool breakage, controlled processes of heat treatment of tools is of fundamental importance to their quality and that service only the value of the characteristic of hardness, as is usually done by the service providers, it is not enough to ensure the quality of heat treatment of tools.
publishDate 2014
dc.date.issued.fl_str_mv 2014-08-29
dc.date.accessioned.fl_str_mv 2015-05-05T15:07:59Z
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dc.publisher.program.fl_str_mv Programa de Pós-Graduação de Mestrado e Doutorado em Engenharia de Produção
dc.publisher.initials.fl_str_mv Uninove
dc.publisher.country.fl_str_mv Brasil
dc.publisher.department.fl_str_mv Engenharia
publisher.none.fl_str_mv Universidade Nove de Julho
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