Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões
Ano de defesa: | 2014 |
---|---|
Autor(a) principal: | |
Orientador(a): | |
Banca de defesa: | , |
Tipo de documento: | Dissertação |
Tipo de acesso: | Acesso aberto |
Idioma: | por |
Instituição de defesa: |
Universidade Nove de Julho
|
Programa de Pós-Graduação: |
Programa de Pós-Graduação de Mestrado e Doutorado em Engenharia de Produção
|
Departamento: |
Engenharia
|
País: |
Brasil
|
Palavras-chave em Português: | |
Palavras-chave em Inglês: | |
Área do conhecimento CNPq: | |
Link de acesso: | https://bibliotecatede.uninove.br/handle/tede/980 |
Resumo: | In manufacturing industries, in general, is the wide use of tools such as die and mold manufacturing of their products. These tools made from tool steels are assets with aggregate self worth and has a broad parcel on aspects of productivity and competitiveness of organizations. This work aims to study the importance of quality control procedures for the heat treatment used in the making of these tools. The study was experimental and adhered-to tool steels for hot work: The VH13® and new alloys developed in the last ten years, and VHSUPER® TENAX 300®. Characteristics such as hardness and tenacity are emphasized in this work as influential on the performance of the tools. As the hardness of steel usual control parameter, it was found that it is not enough to guarantee the performance of the tool. It is also necessary to study the toughness. The study was conducted in two stages: In the first, conducted in the laboratory, samples of steels were subjected to heat treatments of hardening and tempering under controlled time and temperature conditions. In the second step we constructed a suitably large tool which has been treated in an industrial condition. Measurements of hardness and impact tests were carried on samples drawn from the surface and core of the tool and also treated in the laboratory. The results verified the existence of low cooling rate of the tool subjected to heat treatment by processing. This led to a significant decrease in the toughness of the tool due to the formation of bainite and carbide precipitation at grain boundaries, the latter in greater proportion. Already hardness was little affected. As the value of the toughness of steel an important feature in preventing cracks or even catastrophic tool breakage, controlled processes of heat treatment of tools is of fundamental importance to their quality and that service only the value of the characteristic of hardness, as is usually done by the service providers, it is not enough to ensure the quality of heat treatment of tools. |
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Librantz, Andre Felipe Henriqueshttp://lattes.cnpq.br/3569470521730110Mesquita, Rafael Agnellihttp://lattes.cnpq.br/2634002222031973Farina, Paula Fernanda da Silvahttp://lattes.cnpq.br/2355703111366133Araújo, Sidnei Alves dehttp://lattes.cnpq.br/254252975313284464845673820http://lattes.cnpq.br/4196553948011187Logiudice, Renato2015-05-05T15:07:59Z2014-08-29https://bibliotecatede.uninove.br/handle/tede/980In manufacturing industries, in general, is the wide use of tools such as die and mold manufacturing of their products. These tools made from tool steels are assets with aggregate self worth and has a broad parcel on aspects of productivity and competitiveness of organizations. This work aims to study the importance of quality control procedures for the heat treatment used in the making of these tools. The study was experimental and adhered-to tool steels for hot work: The VH13® and new alloys developed in the last ten years, and VHSUPER® TENAX 300®. Characteristics such as hardness and tenacity are emphasized in this work as influential on the performance of the tools. As the hardness of steel usual control parameter, it was found that it is not enough to guarantee the performance of the tool. It is also necessary to study the toughness. The study was conducted in two stages: In the first, conducted in the laboratory, samples of steels were subjected to heat treatments of hardening and tempering under controlled time and temperature conditions. In the second step we constructed a suitably large tool which has been treated in an industrial condition. Measurements of hardness and impact tests were carried on samples drawn from the surface and core of the tool and also treated in the laboratory. The results verified the existence of low cooling rate of the tool subjected to heat treatment by processing. This led to a significant decrease in the toughness of the tool due to the formation of bainite and carbide precipitation at grain boundaries, the latter in greater proportion. Already hardness was little affected. As the value of the toughness of steel an important feature in preventing cracks or even catastrophic tool breakage, controlled processes of heat treatment of tools is of fundamental importance to their quality and that service only the value of the characteristic of hardness, as is usually done by the service providers, it is not enough to ensure the quality of heat treatment of tools.Nas indústrias manufatureiras, em geral, é ampla a utilização de ferramentas como moldes e matrizes na fabricação dos seus produtos. Essas ferramentas confeccionadas com aços ferramenta são ativas com autovalor agregado e que tem uma parcela abrangente nos aspectos da produtividade e competitividade das organizações. Esse trabalho tem por objetivo estudar a importância do controle da qualidade dos processos de tratamentos térmicos utilizados na confecção dessas ferramentas. O estudo foi experimental e ateve-se aos aços ferramenta para trabalho a quente: O VH13® e os de novas ligas desenvolvidas nos últimos dez anos, VHSUPER® e TENAX 300®. Características como dureza e tenacidades são enfatizadas nesse trabalho como influentes no desempenho das ferramentas. Sendo a dureza do aço o parâmetro usual de controle, constatou-se que isso não é suficiente para a garantia do desempenho da ferramenta. Sendo necessário também o estudo da tenacidade. O estudo foi desenvolvido em duas etapas: Na primeira, realizada em laboratório, amostras dos aços foram submetidas aos tratamentos térmicos de têmpera e revenimento em condições controladas de tempos e temperaturas. Na segunda etapa construiu-se adequadamente uma ferramenta de grandes dimensões que foi tratada em condição industrial. Medições de dureza e teste de impacto foram realizadas em amostras retiradas da superfície e do núcleo da ferramenta e também das tratadas em laboratório. Os resultados constataram a existência de baixa taxa de resfriamento da ferramenta submetida ao tratamento térmico pelo processo industrial. Isso ocasionou uma acentuada diminuição da tenacidade da ferramenta devido à formação de bainita e precipitação de carbonetos em contornos de grãos, este último em maior proporção. Já a dureza foi pouco afetada. Sendo o valor da tenacidade do aço uma característica importante na prevenção de trincas ou mesmo da quebra catastrófica da ferramenta, o controle dos processos de tratamentos térmicos das ferramentas é de fundamental importância para a qualidade das mesmas e que o atendimento apenas do valor da característica da dureza, como usualmente é feito pelos prestadores de serviços, não é suficiente para garantir a qualidade do tratamento térmico das ferramentas.Submitted by Nadir Basilio (nadirsb@uninove.br) on 2015-05-05T15:07:59Z No. of bitstreams: 1 Renato Logiudice.pdf: 3707995 bytes, checksum: b0d3e2571b8fc9edf2eefac9622467a0 (MD5)Made available in DSpace on 2015-05-05T15:07:59Z (GMT). No. of bitstreams: 1 Renato Logiudice.pdf: 3707995 bytes, checksum: b0d3e2571b8fc9edf2eefac9622467a0 (MD5) Previous issue date: 2014-08-29application/pdfporUniversidade Nove de JulhoPrograma de Pós-Graduação de Mestrado e Doutorado em Engenharia de ProduçãoUninoveBrasilEngenhariaaços ferramenta para trabalho a quentetratamento térmicocontrole da qualidadedurezatenacidadetool steelshot workingheat treatmentquality controlhardnesstoughnessENGENHARIAS::ENGENHARIA DE PRODUCAORecomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensõesinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesis2551182063231974631600info:eu-repo/semantics/openAccessreponame:Biblioteca Digital de Teses e Dissertações da Uninoveinstname:Universidade Nove de Julho (UNINOVE)instacron:UNINOVEORIGINALRenato Logiudice.pdfRenato Logiudice.pdfapplication/pdf3707995http://localhost:8080/tede/bitstream/tede/980/2/Renato+Logiudice.pdfb0d3e2571b8fc9edf2eefac9622467a0MD52LICENSElicense.txtlicense.txttext/plain; charset=utf-82165http://localhost:8080/tede/bitstream/tede/980/1/license.txta29ee53e1b3208ad99592263fc80192aMD51tede/9802021-10-08 17:14:24.725oai:localhost: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Biblioteca Digital de Teses e Dissertaçõeshttp://bibliotecatede.uninove.br/PRIhttp://bibliotecatede.uninove.br/oai/requestbibliotecatede@uninove.br||bibliotecatede@uninove.bropendoar:2021-10-08T20:14:24Biblioteca Digital de Teses e Dissertações da Uninove - Universidade Nove de Julho (UNINOVE)false |
dc.title.por.fl_str_mv |
Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões |
title |
Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões |
spellingShingle |
Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões Logiudice, Renato aços ferramenta para trabalho a quente tratamento térmico controle da qualidade dureza tenacidade tool steels hot working heat treatment quality control hardness toughness ENGENHARIAS::ENGENHARIA DE PRODUCAO |
title_short |
Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões |
title_full |
Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões |
title_fullStr |
Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões |
title_full_unstemmed |
Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões |
title_sort |
Recomendações para o controle da qualidade do processo de têmpera de ferramentas de grandes dimensões |
author |
Logiudice, Renato |
author_facet |
Logiudice, Renato |
author_role |
author |
dc.contributor.advisor1.fl_str_mv |
Librantz, Andre Felipe Henriques |
dc.contributor.advisor1Lattes.fl_str_mv |
http://lattes.cnpq.br/3569470521730110 |
dc.contributor.advisor-co1.fl_str_mv |
Mesquita, Rafael Agnelli |
dc.contributor.advisor-co1Lattes.fl_str_mv |
http://lattes.cnpq.br/2634002222031973 |
dc.contributor.referee1.fl_str_mv |
Farina, Paula Fernanda da Silva |
dc.contributor.referee1Lattes.fl_str_mv |
http://lattes.cnpq.br/2355703111366133 |
dc.contributor.referee2.fl_str_mv |
Araújo, Sidnei Alves de |
dc.contributor.referee2Lattes.fl_str_mv |
http://lattes.cnpq.br/2542529753132844 |
dc.contributor.authorID.fl_str_mv |
64845673820 |
dc.contributor.authorLattes.fl_str_mv |
http://lattes.cnpq.br/4196553948011187 |
dc.contributor.author.fl_str_mv |
Logiudice, Renato |
contributor_str_mv |
Librantz, Andre Felipe Henriques Mesquita, Rafael Agnelli Farina, Paula Fernanda da Silva Araújo, Sidnei Alves de |
dc.subject.por.fl_str_mv |
aços ferramenta para trabalho a quente tratamento térmico controle da qualidade dureza tenacidade |
topic |
aços ferramenta para trabalho a quente tratamento térmico controle da qualidade dureza tenacidade tool steels hot working heat treatment quality control hardness toughness ENGENHARIAS::ENGENHARIA DE PRODUCAO |
dc.subject.eng.fl_str_mv |
tool steels hot working heat treatment quality control hardness toughness |
dc.subject.cnpq.fl_str_mv |
ENGENHARIAS::ENGENHARIA DE PRODUCAO |
description |
In manufacturing industries, in general, is the wide use of tools such as die and mold manufacturing of their products. These tools made from tool steels are assets with aggregate self worth and has a broad parcel on aspects of productivity and competitiveness of organizations. This work aims to study the importance of quality control procedures for the heat treatment used in the making of these tools. The study was experimental and adhered-to tool steels for hot work: The VH13® and new alloys developed in the last ten years, and VHSUPER® TENAX 300®. Characteristics such as hardness and tenacity are emphasized in this work as influential on the performance of the tools. As the hardness of steel usual control parameter, it was found that it is not enough to guarantee the performance of the tool. It is also necessary to study the toughness. The study was conducted in two stages: In the first, conducted in the laboratory, samples of steels were subjected to heat treatments of hardening and tempering under controlled time and temperature conditions. In the second step we constructed a suitably large tool which has been treated in an industrial condition. Measurements of hardness and impact tests were carried on samples drawn from the surface and core of the tool and also treated in the laboratory. The results verified the existence of low cooling rate of the tool subjected to heat treatment by processing. This led to a significant decrease in the toughness of the tool due to the formation of bainite and carbide precipitation at grain boundaries, the latter in greater proportion. Already hardness was little affected. As the value of the toughness of steel an important feature in preventing cracks or even catastrophic tool breakage, controlled processes of heat treatment of tools is of fundamental importance to their quality and that service only the value of the characteristic of hardness, as is usually done by the service providers, it is not enough to ensure the quality of heat treatment of tools. |
publishDate |
2014 |
dc.date.issued.fl_str_mv |
2014-08-29 |
dc.date.accessioned.fl_str_mv |
2015-05-05T15:07:59Z |
dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
dc.type.driver.fl_str_mv |
info:eu-repo/semantics/masterThesis |
format |
masterThesis |
status_str |
publishedVersion |
dc.identifier.uri.fl_str_mv |
https://bibliotecatede.uninove.br/handle/tede/980 |
url |
https://bibliotecatede.uninove.br/handle/tede/980 |
dc.language.iso.fl_str_mv |
por |
language |
por |
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2551182063231974631 |
dc.relation.confidence.fl_str_mv |
600 |
dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
eu_rights_str_mv |
openAccess |
dc.format.none.fl_str_mv |
application/pdf |
dc.publisher.none.fl_str_mv |
Universidade Nove de Julho |
dc.publisher.program.fl_str_mv |
Programa de Pós-Graduação de Mestrado e Doutorado em Engenharia de Produção |
dc.publisher.initials.fl_str_mv |
Uninove |
dc.publisher.country.fl_str_mv |
Brasil |
dc.publisher.department.fl_str_mv |
Engenharia |
publisher.none.fl_str_mv |
Universidade Nove de Julho |
dc.source.none.fl_str_mv |
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