Efeito do gás de proteção e de tratamento térmico no desgaste de revestimentos de inconel realizados pelo processo GMAW

Detalhes bibliográficos
Ano de defesa: 2023
Autor(a) principal: Kihara, Eliane Alves lattes
Orientador(a): Ferreira Filho, Demóstenes lattes
Banca de defesa: Ferreira Filho, Demóstenes, Souza, Daniel, Murray, Henara Lillian Costa, Alano, José Henrique
Tipo de documento: Dissertação
Tipo de acesso: Acesso aberto
Idioma: por
Instituição de defesa: Universidade Federal de Goiás
Programa de Pós-Graduação: Programa de Pós-graduação em Engenharia Mecânica
Departamento: Escola de Engenharia Elétrica, Mecânica e de Computação - EMC (RMG)
País: Brasil
Palavras-chave em Português:
Palavras-chave em Inglês:
Área do conhecimento CNPq:
Link de acesso: http://repositorio.bc.ufg.br/tede/handle/tede/13006
Resumo: In coastal and offshore installations, deterioration of materials due to corrosion can reduce reliability and increase the cost of maintaining engineered components. However, it is known that the surface properties of materials can be improved by applying protective coatings on the substrate, thus prolonging the useful life of engineering components in severe environments, it is worth mentioning the best costeffectiveness when performed with more noble materials, maintaining the body of the part in lower cost material, and providing sur-faces with desired properties at a more accessible cost. A nickel alloy commonly used in the coating process is Inconel 625, because, subjected to severe conditions, it has excellent mechanical properties and resistance to corrosion at elevated temperatures. Among the various coating techniques, arc welding processes are suitable methods due to their good deposition rate and reliability, but they limit the application with inert shielding gases. Thus, this work aims to evaluate the effect of shielding gas and heat treatment on the wear of coatings of Inconel 625 deposited by the GMAW process on a carbon steel surface with the intention of selecting the parameters that will provide better mechanical properties for applications in harsh environments providing improvements in maintenance and manufacturing costs. Coatings were carried out on A36 carbon steel plate with two mixtures of shielding gases (Ar + 25%CO2 and Ar +25%He), analysis was carried out on samples as welded and after heat treatment (heating for 1 h at 1000 °C and air cooling). To evaluate the coatings, Vickers hardness tests (HV), scanning electron microscopy (SEM), energy dispersion spectrometer (EDS), wavelength dispersion spectrometry (WDS), confocal wear tests by the alternating sliding method were performed. between the flat surface and the spherical counter in saline solution (10% iodized salt). The samples that used He gas showed a higher wear rate compared to the samples that used CO2 gas, this result is attributed to the formation of Laves phase and surface embrittlement. As for the heat treatment in both gases, there was a reduction in segregation and a tendency to reduce the surface hardness and reduce the wear rate.
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spelling Ferreira Filho, Demósteneshttp://lattes.cnpq.br/2814935331164390Murray, Henara Lillian Costahttp://lattes.cnpq.br/8973820249465087Ferreira Filho, DemóstenesSouza, DanielMurray, Henara Lillian CostaAlano, José Henriquehttp://lattes.cnpq.br/4754695152995339Kihara, Eliane Alves2023-08-23T10:58:31Z2023-08-23T10:58:31Z2023-01-28KIHARA, E. A. Efeito do gás de proteção e de tratamento térmico no desgaste de revestimentos de inconel realizados pelo processo GMAW. 2023. 150 f. Dissertação (Mestrado em Engenharia Mecânica) - Universidade Federal de Goiás, Goiânia, 2023.http://repositorio.bc.ufg.br/tede/handle/tede/13006In coastal and offshore installations, deterioration of materials due to corrosion can reduce reliability and increase the cost of maintaining engineered components. However, it is known that the surface properties of materials can be improved by applying protective coatings on the substrate, thus prolonging the useful life of engineering components in severe environments, it is worth mentioning the best costeffectiveness when performed with more noble materials, maintaining the body of the part in lower cost material, and providing sur-faces with desired properties at a more accessible cost. A nickel alloy commonly used in the coating process is Inconel 625, because, subjected to severe conditions, it has excellent mechanical properties and resistance to corrosion at elevated temperatures. Among the various coating techniques, arc welding processes are suitable methods due to their good deposition rate and reliability, but they limit the application with inert shielding gases. Thus, this work aims to evaluate the effect of shielding gas and heat treatment on the wear of coatings of Inconel 625 deposited by the GMAW process on a carbon steel surface with the intention of selecting the parameters that will provide better mechanical properties for applications in harsh environments providing improvements in maintenance and manufacturing costs. Coatings were carried out on A36 carbon steel plate with two mixtures of shielding gases (Ar + 25%CO2 and Ar +25%He), analysis was carried out on samples as welded and after heat treatment (heating for 1 h at 1000 °C and air cooling). To evaluate the coatings, Vickers hardness tests (HV), scanning electron microscopy (SEM), energy dispersion spectrometer (EDS), wavelength dispersion spectrometry (WDS), confocal wear tests by the alternating sliding method were performed. between the flat surface and the spherical counter in saline solution (10% iodized salt). The samples that used He gas showed a higher wear rate compared to the samples that used CO2 gas, this result is attributed to the formation of Laves phase and surface embrittlement. As for the heat treatment in both gases, there was a reduction in segregation and a tendency to reduce the surface hardness and reduce the wear rate.Em instalações costeiras e offshore a deterioração dos materiais devido à corrosão pode reduzir a confiabilidade e aumentar o custo de manutenção dos componentes de engenharia. Contudo, sabe-se que as propriedades superficiais dos materiais podem ser melhoradas pela aplicação de revestimentos protetores sobre o substrato, prolongando assim a vida útil dos componentes de engenharia em ambientes severos, vale ressaltar o melhor custo-benefício quando realizado com materiais mais nobres, mantendo o corpo da peça em material de custo inferior e proporcionando superfícies com propriedades desejadas a custo mais acessível. Uma liga de níquel comumente utilizada no processo de revestimento é o Inconel 625, pois, submetido a condições severas apresenta excelentes propriedades mecânicas e resistência à corrosão em altas temperaturas. Entre as diversas técnicas de revestimento, os processos por soldagem a arco são métodos adequados devido à boa taxa de deposição e confiabilidade, mas geralmente limitam a aplicação com gases de proteção inerte. Desse modo, este trabalho tem por objetivo avaliar o efeito do gás de proteção e tratamento térmico no desgaste de revestimentos de inconel 625 depositado pelo processo GMAW sobre superfície de aço-carbono com a intenção de selecionar os parâmetros que proporcionarão melhores propriedades mecânicas para aplicações em ambientes agressivos proporcionando melhorias nos custos de manutenção e de fabricação. Foram realizados revestimentos em chapa de aço- carbono A36 com duas misturas de gases de proteção (Ar + 25%CO2 e Ar +25%He), foram realizadas análise em amostras como soldada e após tratamento térmico (aquecimento por 1 h a 1000 °C e resfriamento a ar). Para avaliar os revestimentos foram realizados ensaios de dureza Vickers (HV), microscópio de varredura eletrônica (MEV), espectrômetro por dispersão de energia (EDS), espectrometria por dispersão de comprimento de onda (WDS), confocal ensaios de desgaste pelo método deslizamento alternado entre a superfície plana e contra corpo esférico em solução salina (10% sal iodado). As amostras que utilizaram o gás He apresentaram maior taxa de desgaste comparadas as amostras que utilizaram gás CO2, tal resultado é atribuído a formação de fase Laves e fragilização da superfície. Quanto ao tratamento térmico em ambos os gases ocorreu a redução da segregação e a tendência a redução da dureza da superfície e redução da taxa de desgaste.Submitted by Dayane Basílio (dayanebasilio@ufg.br) on 2023-08-22T16:48:29Z No. of bitstreams: 2 Dissertação - Eliane Alves Kihara - 2023.pdf: 11447145 bytes, checksum: 008eb478cb9f76ef9620ae6f23c26692 (MD5) license_rdf: 805 bytes, checksum: 4460e5956bc1d1639be9ae6146a50347 (MD5)Approved for entry into archive by Luciana Ferreira (lucgeral@gmail.com) on 2023-08-23T10:58:31Z (GMT) No. of bitstreams: 2 Dissertação - Eliane Alves Kihara - 2023.pdf: 11447145 bytes, checksum: 008eb478cb9f76ef9620ae6f23c26692 (MD5) license_rdf: 805 bytes, checksum: 4460e5956bc1d1639be9ae6146a50347 (MD5)Made available in DSpace on 2023-08-23T10:58:31Z (GMT). No. of bitstreams: 2 Dissertação - Eliane Alves Kihara - 2023.pdf: 11447145 bytes, checksum: 008eb478cb9f76ef9620ae6f23c26692 (MD5) license_rdf: 805 bytes, checksum: 4460e5956bc1d1639be9ae6146a50347 (MD5) Previous issue date: 2023-01-28porUniversidade Federal de GoiásPrograma de Pós-graduação em Engenharia MecânicaUFGBrasilEscola de Engenharia Elétrica, Mecânica e de Computação - EMC (RMG)Attribution-NonCommercial-NoDerivatives 4.0 Internationalhttp://creativecommons.org/licenses/by-nc-nd/4.0/info:eu-repo/semantics/openAccessInconel 625DesgasteGMAWTratamento térmicoRevestimentoGrindingHeat treatmentCoatingENGENHARIAS::ENGENHARIA MECANICA::PROJETOS DE MAQUINASEfeito do gás de proteção e de tratamento térmico no desgaste de revestimentos de inconel realizados pelo processo GMAWEffect of shielding and heat treating gas in the wear of coatings of inconel deposited through the gmaw processinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesis465005005004447reponame:Repositório Institucional da UFGinstname:Universidade Federal de Goiás (UFG)instacron:UFGORIGINALDissertação - Eliane Alves Kihara - 2023.pdfDissertação - Eliane Alves Kihara - 2023.pdfapplication/pdf11447145http://repositorio.bc.ufg.br/tede/bitstreams/fee13d45-f014-44ae-b9e3-1d02f8e74c60/download008eb478cb9f76ef9620ae6f23c26692MD53LICENSElicense.txtlicense.txttext/plain; charset=utf-81748http://repositorio.bc.ufg.br/tede/bitstreams/706d5c09-8089-451a-966f-9364b64da2bc/download8a4605be74aa9ea9d79846c1fba20a33MD51CC-LICENSElicense_rdflicense_rdfapplication/rdf+xml; charset=utf-8805http://repositorio.bc.ufg.br/tede/bitstreams/d799d849-7f79-475f-8f4a-ef54f3c54e70/download4460e5956bc1d1639be9ae6146a50347MD52tede/130062023-08-23 07:58:31.812http://creativecommons.org/licenses/by-nc-nd/4.0/Attribution-NonCommercial-NoDerivatives 4.0 Internationalopen.accessoai:repositorio.bc.ufg.br:tede/13006http://repositorio.bc.ufg.br/tedeRepositório InstitucionalPUBhttp://repositorio.bc.ufg.br/oai/requesttasesdissertacoes.bc@ufg.bropendoar:2023-08-23T10:58:31Repositório Institucional da UFG - Universidade Federal de Goiás (UFG)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
dc.title.pt_BR.fl_str_mv Efeito do gás de proteção e de tratamento térmico no desgaste de revestimentos de inconel realizados pelo processo GMAW
dc.title.alternative.eng.fl_str_mv Effect of shielding and heat treating gas in the wear of coatings of inconel deposited through the gmaw process
title Efeito do gás de proteção e de tratamento térmico no desgaste de revestimentos de inconel realizados pelo processo GMAW
spellingShingle Efeito do gás de proteção e de tratamento térmico no desgaste de revestimentos de inconel realizados pelo processo GMAW
Kihara, Eliane Alves
Inconel 625
Desgaste
GMAW
Tratamento térmico
Revestimento
Grinding
Heat treatment
Coating
ENGENHARIAS::ENGENHARIA MECANICA::PROJETOS DE MAQUINAS
title_short Efeito do gás de proteção e de tratamento térmico no desgaste de revestimentos de inconel realizados pelo processo GMAW
title_full Efeito do gás de proteção e de tratamento térmico no desgaste de revestimentos de inconel realizados pelo processo GMAW
title_fullStr Efeito do gás de proteção e de tratamento térmico no desgaste de revestimentos de inconel realizados pelo processo GMAW
title_full_unstemmed Efeito do gás de proteção e de tratamento térmico no desgaste de revestimentos de inconel realizados pelo processo GMAW
title_sort Efeito do gás de proteção e de tratamento térmico no desgaste de revestimentos de inconel realizados pelo processo GMAW
author Kihara, Eliane Alves
author_facet Kihara, Eliane Alves
author_role author
dc.contributor.advisor1.fl_str_mv Ferreira Filho, Demóstenes
dc.contributor.advisor1Lattes.fl_str_mv http://lattes.cnpq.br/2814935331164390
dc.contributor.advisor-co1.fl_str_mv Murray, Henara Lillian Costa
dc.contributor.advisor-co1Lattes.fl_str_mv http://lattes.cnpq.br/8973820249465087
dc.contributor.referee1.fl_str_mv Ferreira Filho, Demóstenes
dc.contributor.referee2.fl_str_mv Souza, Daniel
dc.contributor.referee3.fl_str_mv Murray, Henara Lillian Costa
dc.contributor.referee4.fl_str_mv Alano, José Henrique
dc.contributor.authorLattes.fl_str_mv http://lattes.cnpq.br/4754695152995339
dc.contributor.author.fl_str_mv Kihara, Eliane Alves
contributor_str_mv Ferreira Filho, Demóstenes
Murray, Henara Lillian Costa
Ferreira Filho, Demóstenes
Souza, Daniel
Murray, Henara Lillian Costa
Alano, José Henrique
dc.subject.por.fl_str_mv Inconel 625
Desgaste
GMAW
Tratamento térmico
Revestimento
topic Inconel 625
Desgaste
GMAW
Tratamento térmico
Revestimento
Grinding
Heat treatment
Coating
ENGENHARIAS::ENGENHARIA MECANICA::PROJETOS DE MAQUINAS
dc.subject.eng.fl_str_mv Grinding
Heat treatment
Coating
dc.subject.cnpq.fl_str_mv ENGENHARIAS::ENGENHARIA MECANICA::PROJETOS DE MAQUINAS
description In coastal and offshore installations, deterioration of materials due to corrosion can reduce reliability and increase the cost of maintaining engineered components. However, it is known that the surface properties of materials can be improved by applying protective coatings on the substrate, thus prolonging the useful life of engineering components in severe environments, it is worth mentioning the best costeffectiveness when performed with more noble materials, maintaining the body of the part in lower cost material, and providing sur-faces with desired properties at a more accessible cost. A nickel alloy commonly used in the coating process is Inconel 625, because, subjected to severe conditions, it has excellent mechanical properties and resistance to corrosion at elevated temperatures. Among the various coating techniques, arc welding processes are suitable methods due to their good deposition rate and reliability, but they limit the application with inert shielding gases. Thus, this work aims to evaluate the effect of shielding gas and heat treatment on the wear of coatings of Inconel 625 deposited by the GMAW process on a carbon steel surface with the intention of selecting the parameters that will provide better mechanical properties for applications in harsh environments providing improvements in maintenance and manufacturing costs. Coatings were carried out on A36 carbon steel plate with two mixtures of shielding gases (Ar + 25%CO2 and Ar +25%He), analysis was carried out on samples as welded and after heat treatment (heating for 1 h at 1000 °C and air cooling). To evaluate the coatings, Vickers hardness tests (HV), scanning electron microscopy (SEM), energy dispersion spectrometer (EDS), wavelength dispersion spectrometry (WDS), confocal wear tests by the alternating sliding method were performed. between the flat surface and the spherical counter in saline solution (10% iodized salt). The samples that used He gas showed a higher wear rate compared to the samples that used CO2 gas, this result is attributed to the formation of Laves phase and surface embrittlement. As for the heat treatment in both gases, there was a reduction in segregation and a tendency to reduce the surface hardness and reduce the wear rate.
publishDate 2023
dc.date.accessioned.fl_str_mv 2023-08-23T10:58:31Z
dc.date.available.fl_str_mv 2023-08-23T10:58:31Z
dc.date.issued.fl_str_mv 2023-01-28
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/masterThesis
format masterThesis
status_str publishedVersion
dc.identifier.citation.fl_str_mv KIHARA, E. A. Efeito do gás de proteção e de tratamento térmico no desgaste de revestimentos de inconel realizados pelo processo GMAW. 2023. 150 f. Dissertação (Mestrado em Engenharia Mecânica) - Universidade Federal de Goiás, Goiânia, 2023.
dc.identifier.uri.fl_str_mv http://repositorio.bc.ufg.br/tede/handle/tede/13006
identifier_str_mv KIHARA, E. A. Efeito do gás de proteção e de tratamento térmico no desgaste de revestimentos de inconel realizados pelo processo GMAW. 2023. 150 f. Dissertação (Mestrado em Engenharia Mecânica) - Universidade Federal de Goiás, Goiânia, 2023.
url http://repositorio.bc.ufg.br/tede/handle/tede/13006
dc.language.iso.fl_str_mv por
language por
dc.relation.program.fl_str_mv 46
dc.relation.confidence.fl_str_mv 500
500
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dc.relation.department.fl_str_mv 4
dc.relation.cnpq.fl_str_mv 447
dc.rights.driver.fl_str_mv Attribution-NonCommercial-NoDerivatives 4.0 International
http://creativecommons.org/licenses/by-nc-nd/4.0/
info:eu-repo/semantics/openAccess
rights_invalid_str_mv Attribution-NonCommercial-NoDerivatives 4.0 International
http://creativecommons.org/licenses/by-nc-nd/4.0/
eu_rights_str_mv openAccess
dc.publisher.none.fl_str_mv Universidade Federal de Goiás
dc.publisher.program.fl_str_mv Programa de Pós-graduação em Engenharia Mecânica
dc.publisher.initials.fl_str_mv UFG
dc.publisher.country.fl_str_mv Brasil
dc.publisher.department.fl_str_mv Escola de Engenharia Elétrica, Mecânica e de Computação - EMC (RMG)
publisher.none.fl_str_mv Universidade Federal de Goiás
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