Avaliação da aplicação de CO2 supercrítico na presença de cosolventes para a reciclagem de placas de circuito impresso de celulares

Detalhes bibliográficos
Ano de defesa: 2015
Autor(a) principal: Calgaro, Camila Ottonelli lattes
Orientador(a): Bertuol, Daniel Assumpção lattes
Banca de defesa: Bernardes, Andrea Moura lattes, Dotto, Guilherme Luiz lattes
Tipo de documento: Dissertação
Tipo de acesso: Acesso aberto
Idioma: por
Instituição de defesa: Universidade Federal de Santa Maria
Programa de Pós-Graduação: Programa de Pós-Graduação em Engenharia de Processos
Departamento: Engenharia de Processos
País: BR
Palavras-chave em Português:
Palavras-chave em Inglês:
Área do conhecimento CNPq:
Link de acesso: http://repositorio.ufsm.br/handle/1/7994
Resumo: Technological development and intensive marketing support the growth of demand for electrical and electronic equipment (EEE), which have as a primary component printed circuit boards (PCBs). These devices have become obsolete in a shorter period of time, then residual PCBs become a problem, requiring recycling. The PCBs are composed of ceramic, polymers and metals, especially copper, metal present in the highest percentage. In addition they contain toxic substances such as brominated flame retardants and heavy metals. So the PCBs represent a problem and an opportunity at the same time, they require proper treatment and they are composed for materials with economic value. Therefore the aim of this study was to evaluate the application of supercritical CO2 and co-solvents in the recovery of copper and polymers from mobile phone PCBs, for the development of a more efficient and environmentally friendly recycling process. The study involved the mechanical processing of PCBs separated from discarded mobile phones; the characterization of PCBs; copper recovery using the CO2 supercritical leaching and H2O2 and H2SO4 as cosolvents, this method was conducted comparatively with leaching at atmospheric pressure using H2O2 and H2SO4 as leaching agents; Electrowinning of copper supercritical leached; and recovering the polymer fraction contained in the PCBs, using ethanol as cosolvent. The results indicated that mechanical processing in two milling, carried out in a hammer mill and knives mill were important for the reduction of PCBs to particle diameter less than 2 mm. From the leaching with aqua regia, it was determined that the PCBs containing 34.83 wt% copper. The characterization steps have demonstrated that PCBs are composed of 64.02% of metal, 20.51% of ceramics and 15.47% of polymers. The results showed that the supercritical leaching is 9 times faster than the atmospheric leaching. About 90% of copper was extracted from PCBs in 20 min of supercritical leaching, employing a solid:liquid ratio of 1:20, 20% (v/v) H2O2 and H2SO4 (2.5M). From the electrowinning, performed in a current density of 250 A / m², the copper metal form was recovered with 95.97% purity, reaching a current efficiency of 99%. It was extracted 69.53% of the polymers present in the PCBs using supercritical CO2 and ethanol co-solvent at 170 ° C and 7.5 MPa. Therefore the application of supercritical CO2 and co-solvents is a promising method and efficient to PCBs recycling.
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spelling 2015-11-182015-11-182015-03-06CALGARO, Camila Ottonelli. EVALUATION OF THE SUPERCRITICAL CO2 APPLICATION WITH COSOLVENTS IN CELL PHONES PRINTED CIRCUIT BOARDS RECYCLING. 2015. 122 f. Dissertação (Mestrado em Engenharia) - Universidade Federal de Santa Maria, Santa Maria, 2015.http://repositorio.ufsm.br/handle/1/7994Technological development and intensive marketing support the growth of demand for electrical and electronic equipment (EEE), which have as a primary component printed circuit boards (PCBs). These devices have become obsolete in a shorter period of time, then residual PCBs become a problem, requiring recycling. The PCBs are composed of ceramic, polymers and metals, especially copper, metal present in the highest percentage. In addition they contain toxic substances such as brominated flame retardants and heavy metals. So the PCBs represent a problem and an opportunity at the same time, they require proper treatment and they are composed for materials with economic value. Therefore the aim of this study was to evaluate the application of supercritical CO2 and co-solvents in the recovery of copper and polymers from mobile phone PCBs, for the development of a more efficient and environmentally friendly recycling process. The study involved the mechanical processing of PCBs separated from discarded mobile phones; the characterization of PCBs; copper recovery using the CO2 supercritical leaching and H2O2 and H2SO4 as cosolvents, this method was conducted comparatively with leaching at atmospheric pressure using H2O2 and H2SO4 as leaching agents; Electrowinning of copper supercritical leached; and recovering the polymer fraction contained in the PCBs, using ethanol as cosolvent. The results indicated that mechanical processing in two milling, carried out in a hammer mill and knives mill were important for the reduction of PCBs to particle diameter less than 2 mm. From the leaching with aqua regia, it was determined that the PCBs containing 34.83 wt% copper. The characterization steps have demonstrated that PCBs are composed of 64.02% of metal, 20.51% of ceramics and 15.47% of polymers. The results showed that the supercritical leaching is 9 times faster than the atmospheric leaching. About 90% of copper was extracted from PCBs in 20 min of supercritical leaching, employing a solid:liquid ratio of 1:20, 20% (v/v) H2O2 and H2SO4 (2.5M). From the electrowinning, performed in a current density of 250 A / m², the copper metal form was recovered with 95.97% purity, reaching a current efficiency of 99%. It was extracted 69.53% of the polymers present in the PCBs using supercritical CO2 and ethanol co-solvent at 170 ° C and 7.5 MPa. Therefore the application of supercritical CO2 and co-solvents is a promising method and efficient to PCBs recycling.O desenvolvimento tecnológico e marketing intenso propiciam o crescimento da demanda por equipamentos elétricos e eletrônicos (EEE), os quais apresentam como componente primário as placas de circuito impresso (PCIs). Como esses equipamentos vêm se tornando obsoletos em um menor intervalo de tempo, as PCIs residuais tornam-se um problema, necessitando de reciclagem. As PCIs são compostas por cerâmicos, polímeros e metais, com destaque para o cobre, metal presente em maior percentual, além de conterem substâncias tóxicas como os retardantes de chama bromados e os metais pesados. De modo que as PCIs representam um problema e uma oportunidade ao mesmo tempo, pois requerem tratamento adequado e são compostas por materiais com valor econômico agregado. Diante disso, o objetivo deste trabalho foi avaliar a aplicação de CO2 supercrítico na presença de cosolventes para a recuperação do cobre e na remoção dos polímeros de PCIs de celulares, visando o desenvolvimento de um processo de reciclagem mais eficiente e ambientalmente aceitável. O estudo compreendeu o processamento mecânico das PCIs separadas manualmente de celulares descartados; a caracterização das PCIs; a recuperação do cobre a partir da lixiviação com CO2 supercrítico e H2O2 e H2SO4 como cosolventes, realizada de forma comparativa com a lixiviação à pressão atmosférica utilizando H2O2 e H2SO4 como agentes lixiviantes; a eletro-obtenção do cobre lixiviado supercriticamente; e a recuperação da fração polimérica contida nas PCIs, empregando etanol como cosolvente. Os resultados obtidos no processamento mecânico indicaram que as duas moagens, realizadas em moinho de martelos, seguido de facas, foram importantes para a redução das PCIs a partículas de diâmetro inferior a 2 mm. A partir das lixiviações com água régia, determinou-se que as PCIs contêm 34,83% em massa de cobre. As etapas de caracterização demonstraram que as PCIs são compostas por 64,02% de metais, 20,51% de cerâmicos e 15,47% de polímeros. Os resultados mostraram que a lixivação supercrítica é 9 vezes mais rápida do que a lixiviação à pressão atmosférica. Extraiu-se, em 20 minutos de lixiviação supercrítica, cerca de 90% do cobre contido nas PCIs, empregando uma razão sólido:líquido de 1:20, 20% (v/v) de H2O2 e H2SO4 (2,5M). A partir da eletro-obtenção, realizada em uma densidade de corrente de 250 A/m², recuperou-se o cobre na forma de depósito metálico com 95,97% de pureza, alcançando uma eficiência de corrente de 99%. Extraiu-se 69,53% dos polímeros presentes nas PCIs, a partir de CO2 supercrítico modificado com etanol, a 170°C e 7,5 MPa. Portanto a aplicação de CO2 supercrítico na presença de cosolventes é um método promissor e eficiente à reciclagem das PCIs.Fundação de Amparo a Pesquisa no Estado do Rio Grande do Sulapplication/pdfporUniversidade Federal de Santa MariaPrograma de Pós-Graduação em Engenharia de ProcessosUFSMBREngenharia de ProcessosPlacas de circuito impressoLixiviação supercríticaReciclagemEletro-obtençãoCobrePolímerosPrinted circuit boardsSupercritical leachingRecyclingElectrowinningCopperPolymersCNPQ::ENGENHARIAS::ENGENHARIA DE PRODUCAOAvaliação da aplicação de CO2 supercrítico na presença de cosolventes para a reciclagem de placas de circuito impresso de celularesEvaluation of the supercritical CO2 application with cosolvents in cell phones printed circuit boards recyclinginfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesisBertuol, Daniel Assumpçãohttp://buscatextual.cnpq.br/buscatextual/visualizacv.do?id=K4773021H6Bernardes, Andrea Mourahttp://lattes.cnpq.br/1542546016217813Dotto, Guilherme Luizhttp://lattes.cnpq.br/5412544199323879http://lattes.cnpq.br/7821989057206228Calgaro, Camila Ottonelli300800000005400300300300300130d83bb-7201-4c9a-9e72-a89887e21404b8968e0c-95e8-4f51-ac6e-aed43198272505b18f35-ad95-4797-8581-b1d63c092262ce06dd92-4d22-48c9-8063-6c0dc6c33b8einfo:eu-repo/semantics/openAccessreponame:Biblioteca Digital de Teses e Dissertações do UFSMinstname:Universidade Federal de Santa Maria (UFSM)instacron:UFSMORIGINALCALGARO, CAMILA OTTONELLI.pdfapplication/pdf2579534http://repositorio.ufsm.br/bitstream/1/7994/1/CALGARO%2c%20CAMILA%20OTTONELLI.pdf11594d476e319e073e60c6cc85586aefMD51TEXTCALGARO, CAMILA OTTONELLI.pdf.txtCALGARO, CAMILA OTTONELLI.pdf.txtExtracted texttext/plain187064http://repositorio.ufsm.br/bitstream/1/7994/2/CALGARO%2c%20CAMILA%20OTTONELLI.pdf.txtd68514a524048f2128557c006efb57a1MD52THUMBNAILCALGARO, CAMILA OTTONELLI.pdf.jpgCALGARO, CAMILA OTTONELLI.pdf.jpgIM Thumbnailimage/jpeg5419http://repositorio.ufsm.br/bitstream/1/7994/3/CALGARO%2c%20CAMILA%20OTTONELLI.pdf.jpg27e03cdccae82e4dde15f2a768bf8398MD531/79942021-02-17 08:19:07.137oai:repositorio.ufsm.br:1/7994Biblioteca Digital de Teses e Dissertaçõeshttps://repositorio.ufsm.br/ONGhttps://repositorio.ufsm.br/oai/requestatendimento.sib@ufsm.br||tedebc@gmail.comopendoar:2021-02-17T11:19:07Biblioteca Digital de Teses e Dissertações do UFSM - Universidade Federal de Santa Maria (UFSM)false
dc.title.por.fl_str_mv Avaliação da aplicação de CO2 supercrítico na presença de cosolventes para a reciclagem de placas de circuito impresso de celulares
dc.title.alternative.eng.fl_str_mv Evaluation of the supercritical CO2 application with cosolvents in cell phones printed circuit boards recycling
title Avaliação da aplicação de CO2 supercrítico na presença de cosolventes para a reciclagem de placas de circuito impresso de celulares
spellingShingle Avaliação da aplicação de CO2 supercrítico na presença de cosolventes para a reciclagem de placas de circuito impresso de celulares
Calgaro, Camila Ottonelli
Placas de circuito impresso
Lixiviação supercrítica
Reciclagem
Eletro-obtenção
Cobre
Polímeros
Printed circuit boards
Supercritical leaching
Recycling
Electrowinning
Copper
Polymers
CNPQ::ENGENHARIAS::ENGENHARIA DE PRODUCAO
title_short Avaliação da aplicação de CO2 supercrítico na presença de cosolventes para a reciclagem de placas de circuito impresso de celulares
title_full Avaliação da aplicação de CO2 supercrítico na presença de cosolventes para a reciclagem de placas de circuito impresso de celulares
title_fullStr Avaliação da aplicação de CO2 supercrítico na presença de cosolventes para a reciclagem de placas de circuito impresso de celulares
title_full_unstemmed Avaliação da aplicação de CO2 supercrítico na presença de cosolventes para a reciclagem de placas de circuito impresso de celulares
title_sort Avaliação da aplicação de CO2 supercrítico na presença de cosolventes para a reciclagem de placas de circuito impresso de celulares
author Calgaro, Camila Ottonelli
author_facet Calgaro, Camila Ottonelli
author_role author
dc.contributor.advisor1.fl_str_mv Bertuol, Daniel Assumpção
dc.contributor.advisor1Lattes.fl_str_mv http://buscatextual.cnpq.br/buscatextual/visualizacv.do?id=K4773021H6
dc.contributor.referee1.fl_str_mv Bernardes, Andrea Moura
dc.contributor.referee1Lattes.fl_str_mv http://lattes.cnpq.br/1542546016217813
dc.contributor.referee2.fl_str_mv Dotto, Guilherme Luiz
dc.contributor.referee2Lattes.fl_str_mv http://lattes.cnpq.br/5412544199323879
dc.contributor.authorLattes.fl_str_mv http://lattes.cnpq.br/7821989057206228
dc.contributor.author.fl_str_mv Calgaro, Camila Ottonelli
contributor_str_mv Bertuol, Daniel Assumpção
Bernardes, Andrea Moura
Dotto, Guilherme Luiz
dc.subject.por.fl_str_mv Placas de circuito impresso
Lixiviação supercrítica
Reciclagem
Eletro-obtenção
Cobre
Polímeros
topic Placas de circuito impresso
Lixiviação supercrítica
Reciclagem
Eletro-obtenção
Cobre
Polímeros
Printed circuit boards
Supercritical leaching
Recycling
Electrowinning
Copper
Polymers
CNPQ::ENGENHARIAS::ENGENHARIA DE PRODUCAO
dc.subject.eng.fl_str_mv Printed circuit boards
Supercritical leaching
Recycling
Electrowinning
Copper
Polymers
dc.subject.cnpq.fl_str_mv CNPQ::ENGENHARIAS::ENGENHARIA DE PRODUCAO
description Technological development and intensive marketing support the growth of demand for electrical and electronic equipment (EEE), which have as a primary component printed circuit boards (PCBs). These devices have become obsolete in a shorter period of time, then residual PCBs become a problem, requiring recycling. The PCBs are composed of ceramic, polymers and metals, especially copper, metal present in the highest percentage. In addition they contain toxic substances such as brominated flame retardants and heavy metals. So the PCBs represent a problem and an opportunity at the same time, they require proper treatment and they are composed for materials with economic value. Therefore the aim of this study was to evaluate the application of supercritical CO2 and co-solvents in the recovery of copper and polymers from mobile phone PCBs, for the development of a more efficient and environmentally friendly recycling process. The study involved the mechanical processing of PCBs separated from discarded mobile phones; the characterization of PCBs; copper recovery using the CO2 supercritical leaching and H2O2 and H2SO4 as cosolvents, this method was conducted comparatively with leaching at atmospheric pressure using H2O2 and H2SO4 as leaching agents; Electrowinning of copper supercritical leached; and recovering the polymer fraction contained in the PCBs, using ethanol as cosolvent. The results indicated that mechanical processing in two milling, carried out in a hammer mill and knives mill were important for the reduction of PCBs to particle diameter less than 2 mm. From the leaching with aqua regia, it was determined that the PCBs containing 34.83 wt% copper. The characterization steps have demonstrated that PCBs are composed of 64.02% of metal, 20.51% of ceramics and 15.47% of polymers. The results showed that the supercritical leaching is 9 times faster than the atmospheric leaching. About 90% of copper was extracted from PCBs in 20 min of supercritical leaching, employing a solid:liquid ratio of 1:20, 20% (v/v) H2O2 and H2SO4 (2.5M). From the electrowinning, performed in a current density of 250 A / m², the copper metal form was recovered with 95.97% purity, reaching a current efficiency of 99%. It was extracted 69.53% of the polymers present in the PCBs using supercritical CO2 and ethanol co-solvent at 170 ° C and 7.5 MPa. Therefore the application of supercritical CO2 and co-solvents is a promising method and efficient to PCBs recycling.
publishDate 2015
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identifier_str_mv CALGARO, Camila Ottonelli. EVALUATION OF THE SUPERCRITICAL CO2 APPLICATION WITH COSOLVENTS IN CELL PHONES PRINTED CIRCUIT BOARDS RECYCLING. 2015. 122 f. Dissertação (Mestrado em Engenharia) - Universidade Federal de Santa Maria, Santa Maria, 2015.
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