Avaliação da resistência ao desgaste de revestimentos de aços inoxidáveis modificados com boro e fabricados por Plasma com Arco Transferido (PTA)

Detalhes bibliográficos
Ano de defesa: 2016
Autor(a) principal: Sigolo, Erich
Orientador(a): Bolfarini, Claudemiro lattes
Banca de defesa: Não Informado pela instituição
Tipo de documento: Dissertação
Tipo de acesso: Acesso aberto
Idioma: por
Instituição de defesa: Universidade Federal de São Carlos
Câmpus São Carlos
Programa de Pós-Graduação: Programa de Pós-Graduação em Ciência e Engenharia de Materiais - PPGCEM
Departamento: Não Informado pela instituição
País: Não Informado pela instituição
Palavras-chave em Português:
Área do conhecimento CNPq:
Link de acesso: https://repositorio.ufscar.br/handle/20.500.14289/8116
Resumo: The discovery of new promising oil extraction sites in Brazil coast led to a great search for novel functionalized materials to withstand the demanding conditions from offshore oil exploitation. Stainless steels, such as duplex, superduplex and supermartensitc grades, are well established materials for applications in which a good balance of cost, mechanical strength and corrosion resistance is required. However, depending on the environment and working conditions, for instance in the risers (which connect the well head on the sea floor to the platform), stainless steels might present unfavorable wear resistance. Consequently, there are coating processes that can deposit thicker layers of wear resistant materials (also called hardfacing) used for applications in which wear conditions are demanding. Also, recent studies conducted in DEMa/UFSCar showed that boron addition in stainless steels composition led to the formation of borides which increased wear resistance. In this work, the microstructure and wear resistance of boron-modified stainless steels coatings, namely superduplex and supermartensitic with different boron additions, produced by Plasma Transferred Arc (PTA) were investigated. This welding process allows the deposition of thick and dense coatings with metallurgical bonding and very low dilution. Microstructural characterization revealed that the coatings were dendritic in all cases, however the amount of borides formed was significantly different. The wear resistance was evaluated by dry sand/rubber wheel and reciprocating pin-on-plate tests. The results showed different wear resistance depending on wear mechanism involved. Although, in both tests, the wear resistance presented by the boron-modified superduplex coating was far superior. The formation of hard borides and its higher phase fraction in the microstructure were responsible for the good wear performance.
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spelling Sigolo, ErichBolfarini, Claudemirohttp://lattes.cnpq.br/9231627080617037http://lattes.cnpq.br/76988603566940986d1319f9-bf61-47df-9bab-7cc07c145f682016-10-21T12:16:31Z2016-10-21T12:16:31Z2016-03-07SIGOLO, Erich. Avaliação da resistência ao desgaste de revestimentos de aços inoxidáveis modificados com boro e fabricados por Plasma com Arco Transferido (PTA). 2016. Dissertação (Mestrado em Ciência e Engenharia de Materiais) – Universidade Federal de São Carlos, São Carlos, 2016. Disponível em: https://repositorio.ufscar.br/handle/20.500.14289/8116.https://repositorio.ufscar.br/handle/20.500.14289/8116The discovery of new promising oil extraction sites in Brazil coast led to a great search for novel functionalized materials to withstand the demanding conditions from offshore oil exploitation. Stainless steels, such as duplex, superduplex and supermartensitc grades, are well established materials for applications in which a good balance of cost, mechanical strength and corrosion resistance is required. However, depending on the environment and working conditions, for instance in the risers (which connect the well head on the sea floor to the platform), stainless steels might present unfavorable wear resistance. Consequently, there are coating processes that can deposit thicker layers of wear resistant materials (also called hardfacing) used for applications in which wear conditions are demanding. Also, recent studies conducted in DEMa/UFSCar showed that boron addition in stainless steels composition led to the formation of borides which increased wear resistance. In this work, the microstructure and wear resistance of boron-modified stainless steels coatings, namely superduplex and supermartensitic with different boron additions, produced by Plasma Transferred Arc (PTA) were investigated. This welding process allows the deposition of thick and dense coatings with metallurgical bonding and very low dilution. Microstructural characterization revealed that the coatings were dendritic in all cases, however the amount of borides formed was significantly different. The wear resistance was evaluated by dry sand/rubber wheel and reciprocating pin-on-plate tests. The results showed different wear resistance depending on wear mechanism involved. Although, in both tests, the wear resistance presented by the boron-modified superduplex coating was far superior. The formation of hard borides and its higher phase fraction in the microstructure were responsible for the good wear performance.A descoberta de novos campos de exploração de petróleo na costa do Brasil, como o pré-sal, levou a uma grande busca por materiais capazes de suportar as condições severas de resistência mecânica, desgaste e corrosão a fim de que a extração seja feita de maneira segura e confiável. Os aços inoxidáveis, como o duplex, superduplex e supermartensítico, são materiais já bem estabelecidos para aplicações nas quais seja necessário um bom balanço entre custo, resistência mecânica e à corrosão. Entretanto, dependendo do ambiente e das condições de trabalho, os aços inoxidáveis podem apresentar uma resistência ao desgaste desfavorável. Por conseguinte, existem processos de revestimento capazes de depositar camadas espessas de materiais resistentes ao desgaste (hardfacing) utilizados quando o desgaste severo é parte das condições de trabalho. Ainda, estudos recentes conduzidos no DEMa/UFSCar mostraram que a adição de boro à composição química dos aços inoxidáveis leva à formação de boretos que melhoram a resistência ao desgaste. Neste trabalho, foram investigadas a microestrutura e a resistência ao desgaste dos revestimentos de aço inoxidável (supermartensítico e superduplex), modificados com diferentes quantidades de boro, depositados pela técnica de Plasma com Arco Transferido (PTA). Este processo permite a fabricação de depósitos espessos e densos, com ligação metalúrgica com o substrato e baixa diluição. A caracterização microestrutural revelou que os revestimentos possuem estrutura de solidificação dendrítica em todos os casos; contudo, a quantidade de boretos formada foi significativamente diferente. A resistência ao desgaste foi avaliada através dos ensaios de areia seca contra roda de borracha e pino-sobre- placa com movimento recíproco. Os resultados demonstraram diferentes resistências dependendo do mecanismo de desgaste envolvido. Contudo, em ambos os testes, o revestimento de aço inoxidável superduplex modificado com boro apresentou a menor perda volumétrica. A formação de boretos duros e sua elevada fração na microestrutura foram os fatores responsáveis pelo seu desempenho muito superior.Não recebi financiamentoporUniversidade Federal de São CarlosCâmpus São CarlosPrograma de Pós-Graduação em Ciência e Engenharia de Materiais - PPGCEMUFSCarAços inoxidáveisResistência mecânicaDesgasteCorrosãoPlasma com Arco Transferido (PTA)ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICAAvaliação da resistência ao desgaste de revestimentos de aços inoxidáveis modificados com boro e fabricados por Plasma com Arco Transferido (PTA)Wear resistance of boron-modified stainless steels coatings produced by Plasma Transferred Arc (PTA) Removeinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesisOnline600600ea2697dd-8d22-4c7a-8bdd-487c739e04c7info:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFSCARinstname:Universidade Federal de São Carlos (UFSCAR)instacron:UFSCARORIGINALDissES.pdfDissES.pdfapplication/pdf5707212https://repositorio.ufscar.br/bitstreams/2c2881e8-4fe8-4c9b-b512-965a26cfcfd2/download73d9fa94bc24928be2706dce9d1155eaMD51trueAnonymousREADLICENSElicense.txtlicense.txttext/plain; charset=utf-81957https://repositorio.ufscar.br/bitstreams/94b75573-7484-4b9f-ba9e-c939ee846be5/downloadae0398b6f8b235e40ad82cba6c50031dMD52falseAnonymousREADTEXTDissES.pdf.txtDissES.pdf.txtExtracted texttext/plain146476https://repositorio.ufscar.br/bitstreams/ed707a02-6dcf-475a-bc31-ae2c1efa415c/downloadd645fcd7f5db4fa340f2f9a350f922d9MD55falseAnonymousREADTHUMBNAILDissES.pdf.jpgDissES.pdf.jpgIM Thumbnailimage/jpeg4025https://repositorio.ufscar.br/bitstreams/714f916d-2978-4895-ac62-ed2f25853c65/download094cc963eb211a64130925b56ea9e4b5MD56falseAnonymousREAD20.500.14289/81162025-02-05 17:24:27.693Acesso abertoopen.accessoai:repositorio.ufscar.br:20.500.14289/8116https://repositorio.ufscar.brRepositório InstitucionalPUBhttps://repositorio.ufscar.br/oai/requestrepositorio.sibi@ufscar.bropendoar:43222025-02-05T20:24:27Repositório Institucional da UFSCAR - Universidade Federal de São Carlos (UFSCAR)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
dc.title.por.fl_str_mv Avaliação da resistência ao desgaste de revestimentos de aços inoxidáveis modificados com boro e fabricados por Plasma com Arco Transferido (PTA)
dc.title.alternative.eng.fl_str_mv Wear resistance of boron-modified stainless steels coatings produced by Plasma Transferred Arc (PTA) Remove
title Avaliação da resistência ao desgaste de revestimentos de aços inoxidáveis modificados com boro e fabricados por Plasma com Arco Transferido (PTA)
spellingShingle Avaliação da resistência ao desgaste de revestimentos de aços inoxidáveis modificados com boro e fabricados por Plasma com Arco Transferido (PTA)
Sigolo, Erich
Aços inoxidáveis
Resistência mecânica
Desgaste
Corrosão
Plasma com Arco Transferido (PTA)
ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA
title_short Avaliação da resistência ao desgaste de revestimentos de aços inoxidáveis modificados com boro e fabricados por Plasma com Arco Transferido (PTA)
title_full Avaliação da resistência ao desgaste de revestimentos de aços inoxidáveis modificados com boro e fabricados por Plasma com Arco Transferido (PTA)
title_fullStr Avaliação da resistência ao desgaste de revestimentos de aços inoxidáveis modificados com boro e fabricados por Plasma com Arco Transferido (PTA)
title_full_unstemmed Avaliação da resistência ao desgaste de revestimentos de aços inoxidáveis modificados com boro e fabricados por Plasma com Arco Transferido (PTA)
title_sort Avaliação da resistência ao desgaste de revestimentos de aços inoxidáveis modificados com boro e fabricados por Plasma com Arco Transferido (PTA)
author Sigolo, Erich
author_facet Sigolo, Erich
author_role author
dc.contributor.authorlattes.por.fl_str_mv http://lattes.cnpq.br/7698860356694098
dc.contributor.author.fl_str_mv Sigolo, Erich
dc.contributor.advisor1.fl_str_mv Bolfarini, Claudemiro
dc.contributor.advisor1Lattes.fl_str_mv http://lattes.cnpq.br/9231627080617037
dc.contributor.authorID.fl_str_mv 6d1319f9-bf61-47df-9bab-7cc07c145f68
contributor_str_mv Bolfarini, Claudemiro
dc.subject.por.fl_str_mv Aços inoxidáveis
Resistência mecânica
Desgaste
Corrosão
Plasma com Arco Transferido (PTA)
topic Aços inoxidáveis
Resistência mecânica
Desgaste
Corrosão
Plasma com Arco Transferido (PTA)
ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA
dc.subject.cnpq.fl_str_mv ENGENHARIAS::ENGENHARIA DE MATERIAIS E METALURGICA
description The discovery of new promising oil extraction sites in Brazil coast led to a great search for novel functionalized materials to withstand the demanding conditions from offshore oil exploitation. Stainless steels, such as duplex, superduplex and supermartensitc grades, are well established materials for applications in which a good balance of cost, mechanical strength and corrosion resistance is required. However, depending on the environment and working conditions, for instance in the risers (which connect the well head on the sea floor to the platform), stainless steels might present unfavorable wear resistance. Consequently, there are coating processes that can deposit thicker layers of wear resistant materials (also called hardfacing) used for applications in which wear conditions are demanding. Also, recent studies conducted in DEMa/UFSCar showed that boron addition in stainless steels composition led to the formation of borides which increased wear resistance. In this work, the microstructure and wear resistance of boron-modified stainless steels coatings, namely superduplex and supermartensitic with different boron additions, produced by Plasma Transferred Arc (PTA) were investigated. This welding process allows the deposition of thick and dense coatings with metallurgical bonding and very low dilution. Microstructural characterization revealed that the coatings were dendritic in all cases, however the amount of borides formed was significantly different. The wear resistance was evaluated by dry sand/rubber wheel and reciprocating pin-on-plate tests. The results showed different wear resistance depending on wear mechanism involved. Although, in both tests, the wear resistance presented by the boron-modified superduplex coating was far superior. The formation of hard borides and its higher phase fraction in the microstructure were responsible for the good wear performance.
publishDate 2016
dc.date.accessioned.fl_str_mv 2016-10-21T12:16:31Z
dc.date.available.fl_str_mv 2016-10-21T12:16:31Z
dc.date.issued.fl_str_mv 2016-03-07
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dc.identifier.citation.fl_str_mv SIGOLO, Erich. Avaliação da resistência ao desgaste de revestimentos de aços inoxidáveis modificados com boro e fabricados por Plasma com Arco Transferido (PTA). 2016. Dissertação (Mestrado em Ciência e Engenharia de Materiais) – Universidade Federal de São Carlos, São Carlos, 2016. Disponível em: https://repositorio.ufscar.br/handle/20.500.14289/8116.
dc.identifier.uri.fl_str_mv https://repositorio.ufscar.br/handle/20.500.14289/8116
identifier_str_mv SIGOLO, Erich. Avaliação da resistência ao desgaste de revestimentos de aços inoxidáveis modificados com boro e fabricados por Plasma com Arco Transferido (PTA). 2016. Dissertação (Mestrado em Ciência e Engenharia de Materiais) – Universidade Federal de São Carlos, São Carlos, 2016. Disponível em: https://repositorio.ufscar.br/handle/20.500.14289/8116.
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Câmpus São Carlos
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