Soldagem similar de aços inoxidáveis ferríticos e austeníticos pelo processo “friction stir welding”

Detalhes bibliográficos
Ano de defesa: 2016
Autor(a) principal: Caetano, Gerbson de Queiroz
Orientador(a): Silva, Cleiton Carvalho
Banca de defesa: Não Informado pela instituição
Tipo de documento: Dissertação
Tipo de acesso: Acesso aberto
Idioma: por
Instituição de defesa: Não Informado pela instituição
Programa de Pós-Graduação: Não Informado pela instituição
Departamento: Não Informado pela instituição
País: Não Informado pela instituição
Palavras-chave em Português:
Link de acesso: http://www.repositorio.ufc.br/handle/riufc/18265
Resumo: This study aimed to investigate the similar welding of several ferritic and austenitic stainless steels (AISI 304L, AISI 316L, AISI 410S and AISI 444) by the friction stir welding process (FSW), evaluating operational and metallurgical aspects to produce joints without defects. The FSW welding of four materials in this study was performed at the Helmholtz-Zentrum Geesthacht (Germany) due to the establishment of a cooperation agreement with the Universidade Federal do Ceará. The welding parameters range were based on papers found in literature, for the other kinds of stainless steel, different this study, changes the parameters were changed to determine an acceptable combination of surface finish, absence of cracks and good penetration. The better welding conditions based on surface finish and defects free for each welded steels were subjected to mechanical evaluation through tensile test, bending test and microhardness test. In the same way, for the better welded conditions, samples were extracted to metallographic preparation and evaluated by light microscopy and scanning electron microscopy. The results from microscopy techniques allows the correlation between microstructure with the microhardness profiles, as well as the causes of low mechanical properties for same welds by the identification of defects in the stir zone such, as voids and lack of penetration. The ferritic stainless steels welds showed the best results in mechanical assessment due to grain refinement that occurred in the stir zone and thermomechanical affected zone. The calculation of equivalent heat input showed that for stainless steel AISI 304L and AISI 410S, higher values of heat input determine the highest incidences of chromium carbide precipitation and other possible deleterious phases in the stir zone, however DL-EPR technique and mechanical testing have shown that it is possible to weld the stainless steels by FSW process with excellent corrosion resistance and good mechanical properties.
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spelling Caetano, Gerbson de QueirozSilva, Cleiton Carvalho2016-07-12T14:14:23Z2016-07-12T14:14:23Z2016CAETANO, G. Q. Soldagem similar de aços inoxidáveis ferríticos e austeníticos pelo processo “friction stir welding”. 2016. 170 f. Dissertação (Mestrado em Ciência de Materiais)–Centro de Tecnologia, Universidade Federal do Ceará, Fortaleza, 2016.http://www.repositorio.ufc.br/handle/riufc/18265This study aimed to investigate the similar welding of several ferritic and austenitic stainless steels (AISI 304L, AISI 316L, AISI 410S and AISI 444) by the friction stir welding process (FSW), evaluating operational and metallurgical aspects to produce joints without defects. The FSW welding of four materials in this study was performed at the Helmholtz-Zentrum Geesthacht (Germany) due to the establishment of a cooperation agreement with the Universidade Federal do Ceará. The welding parameters range were based on papers found in literature, for the other kinds of stainless steel, different this study, changes the parameters were changed to determine an acceptable combination of surface finish, absence of cracks and good penetration. The better welding conditions based on surface finish and defects free for each welded steels were subjected to mechanical evaluation through tensile test, bending test and microhardness test. In the same way, for the better welded conditions, samples were extracted to metallographic preparation and evaluated by light microscopy and scanning electron microscopy. The results from microscopy techniques allows the correlation between microstructure with the microhardness profiles, as well as the causes of low mechanical properties for same welds by the identification of defects in the stir zone such, as voids and lack of penetration. The ferritic stainless steels welds showed the best results in mechanical assessment due to grain refinement that occurred in the stir zone and thermomechanical affected zone. The calculation of equivalent heat input showed that for stainless steel AISI 304L and AISI 410S, higher values of heat input determine the highest incidences of chromium carbide precipitation and other possible deleterious phases in the stir zone, however DL-EPR technique and mechanical testing have shown that it is possible to weld the stainless steels by FSW process with excellent corrosion resistance and good mechanical properties.Este trabalho teve como objetivo, investigar a soldagem similar de diversos aços inoxidáveis ferríticos e austeníticos (AISI 304L, AISI 316L, AISI 410S e AISI 444) pelo processo friction stir welding (FSW), avaliando aspectos operacionais e metalúrgicos para a produção de juntas sem defeitos. A soldagem FSW dos quatro materiais em estudo foi realizada no Helmholtz-Zentrum Geesthacht (Alemanha) devido ao estabelecimento de um acordo de cooperação com a Universidade Federal do Ceará. Os parâmetros de soldagem foram baseados em trabalhos anteriores, para outros tipos de aços inoxidáveis, diferentes deste estudo, e a variação realizada na busca de parâmetros que determinassem uma combinação entre acabamento superficial aceitável, ausência de trincas e boa penetração. As melhores condições soldadas para cada aço, com base no acabamento superficial e na ausência de defeitos, foram submetidas a avaliação das propriedades mecânicas através dos ensaios de dobramento, microdureza e tração. Da mesma forma, para as melhores condições soldadas, amostras foram extraídas para preparação metalográfica e avaliadas por microscopia ótica e microscopia eletrônica de varredura. Os resultados da análise microscópica possibilitaram a correlação entre microestrutura com os perfis de microdureza, bem como as causas do baixo desempenho mecânico para os aços inoxidáveis austeníticos, com a identificação de defeitos na zona de mistura, tais como vazios e falta de penetração. Os aços inoxidáveis ferríticos apresentaram os melhores resultados na avaliação mecânica devido ao intenso refino de grão que ocorreu na zona de mistura e na zona termomecanicamente afetada. O cálculo do aporte térmico equivalente mostrou que para os aços inoxidáveis AISI 304L e AISI 410S, elevados valores de aporte térmico determinam maiores incidências de precipitação de carbonetos de cromo e de outras possíveis fases deletérias na zona de mistura, entretanto a técnica EPR-DL e os ensaios mecânicos comprovaram que é possível soldar os aços inoxidáveis pelo processo FSW com excelente resistência a corrosão e boas propriedades mecânicas.Ciência dos materiaisSoldagemAço inoxidávelMicroestruturasSoldagem similar de aços inoxidáveis ferríticos e austeníticos pelo processo “friction stir welding”Joining of similar ferritic and austenitic stainless steels by the "friction stir welding" processinfo:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesisporreponame:Repositório Institucional da Universidade Federal do Ceará (UFC)instname:Universidade Federal do Ceará (UFC)instacron:UFCinfo:eu-repo/semantics/openAccessORIGINAL2016_dis_gqcaetano.pdf2016_dis_gqcaetano.pdfapplication/pdf10670461http://repositorio.ufc.br/bitstream/riufc/18265/1/2016_dis_gqcaetano.pdfd9c323f4015ca9143dbe2047fb1d3291MD51LICENSElicense.txtlicense.txttext/plain; charset=utf-81748http://repositorio.ufc.br/bitstream/riufc/18265/2/license.txt8a4605be74aa9ea9d79846c1fba20a33MD52riufc/182652021-04-05 16:44:33.955oai:repositorio.ufc.br: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Repositório InstitucionalPUBhttp://www.repositorio.ufc.br/ri-oai/requestbu@ufc.br || repositorio@ufc.bropendoar:2021-04-05T19:44:33Repositório Institucional da Universidade Federal do Ceará (UFC) - Universidade Federal do Ceará (UFC)false
dc.title.pt_BR.fl_str_mv Soldagem similar de aços inoxidáveis ferríticos e austeníticos pelo processo “friction stir welding”
dc.title.en.pt_BR.fl_str_mv Joining of similar ferritic and austenitic stainless steels by the "friction stir welding" process
title Soldagem similar de aços inoxidáveis ferríticos e austeníticos pelo processo “friction stir welding”
spellingShingle Soldagem similar de aços inoxidáveis ferríticos e austeníticos pelo processo “friction stir welding”
Caetano, Gerbson de Queiroz
Ciência dos materiais
Soldagem
Aço inoxidável
Microestruturas
title_short Soldagem similar de aços inoxidáveis ferríticos e austeníticos pelo processo “friction stir welding”
title_full Soldagem similar de aços inoxidáveis ferríticos e austeníticos pelo processo “friction stir welding”
title_fullStr Soldagem similar de aços inoxidáveis ferríticos e austeníticos pelo processo “friction stir welding”
title_full_unstemmed Soldagem similar de aços inoxidáveis ferríticos e austeníticos pelo processo “friction stir welding”
title_sort Soldagem similar de aços inoxidáveis ferríticos e austeníticos pelo processo “friction stir welding”
author Caetano, Gerbson de Queiroz
author_facet Caetano, Gerbson de Queiroz
author_role author
dc.contributor.author.fl_str_mv Caetano, Gerbson de Queiroz
dc.contributor.advisor1.fl_str_mv Silva, Cleiton Carvalho
contributor_str_mv Silva, Cleiton Carvalho
dc.subject.por.fl_str_mv Ciência dos materiais
Soldagem
Aço inoxidável
Microestruturas
topic Ciência dos materiais
Soldagem
Aço inoxidável
Microestruturas
description This study aimed to investigate the similar welding of several ferritic and austenitic stainless steels (AISI 304L, AISI 316L, AISI 410S and AISI 444) by the friction stir welding process (FSW), evaluating operational and metallurgical aspects to produce joints without defects. The FSW welding of four materials in this study was performed at the Helmholtz-Zentrum Geesthacht (Germany) due to the establishment of a cooperation agreement with the Universidade Federal do Ceará. The welding parameters range were based on papers found in literature, for the other kinds of stainless steel, different this study, changes the parameters were changed to determine an acceptable combination of surface finish, absence of cracks and good penetration. The better welding conditions based on surface finish and defects free for each welded steels were subjected to mechanical evaluation through tensile test, bending test and microhardness test. In the same way, for the better welded conditions, samples were extracted to metallographic preparation and evaluated by light microscopy and scanning electron microscopy. The results from microscopy techniques allows the correlation between microstructure with the microhardness profiles, as well as the causes of low mechanical properties for same welds by the identification of defects in the stir zone such, as voids and lack of penetration. The ferritic stainless steels welds showed the best results in mechanical assessment due to grain refinement that occurred in the stir zone and thermomechanical affected zone. The calculation of equivalent heat input showed that for stainless steel AISI 304L and AISI 410S, higher values of heat input determine the highest incidences of chromium carbide precipitation and other possible deleterious phases in the stir zone, however DL-EPR technique and mechanical testing have shown that it is possible to weld the stainless steels by FSW process with excellent corrosion resistance and good mechanical properties.
publishDate 2016
dc.date.accessioned.fl_str_mv 2016-07-12T14:14:23Z
dc.date.available.fl_str_mv 2016-07-12T14:14:23Z
dc.date.issued.fl_str_mv 2016
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/masterThesis
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dc.identifier.citation.fl_str_mv CAETANO, G. Q. Soldagem similar de aços inoxidáveis ferríticos e austeníticos pelo processo “friction stir welding”. 2016. 170 f. Dissertação (Mestrado em Ciência de Materiais)–Centro de Tecnologia, Universidade Federal do Ceará, Fortaleza, 2016.
dc.identifier.uri.fl_str_mv http://www.repositorio.ufc.br/handle/riufc/18265
identifier_str_mv CAETANO, G. Q. Soldagem similar de aços inoxidáveis ferríticos e austeníticos pelo processo “friction stir welding”. 2016. 170 f. Dissertação (Mestrado em Ciência de Materiais)–Centro de Tecnologia, Universidade Federal do Ceará, Fortaleza, 2016.
url http://www.repositorio.ufc.br/handle/riufc/18265
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