Hidroesterificação do óleo de crambe empregando catálise enzimática

Detalhes bibliográficos
Ano de defesa: 2014
Autor(a) principal: Tavares, Fernanda lattes
Orientador(a): Borba, Carlos Eduardo lattes
Banca de defesa: Borba, Carlos Eduardo lattes, Palú, Fernando lattes, Alves, Helton José lattes
Tipo de documento: Dissertação
Tipo de acesso: Acesso aberto
Idioma: por
Instituição de defesa: Universidade Estadual do Oeste do Paraná
Toledo
Programa de Pós-Graduação: Programa de Pós-Graduação em Engenharia Química
Departamento: Centro de Engenharias e Ciências Exatas
País: Brasil
Palavras-chave em Português:
Palavras-chave em Inglês:
Área do conhecimento CNPq:
Link de acesso: http://tede.unioeste.br/handle/tede/3732
Resumo: Due to climatic conditions and shortage of petroleum-based fuels, the search for new sources aimed to solve such problems is notorious. Biodiesel is a fuel which has been extensively studied over the years, but there are still many problems involving the production processes and also the raw materials used. Thus, the present work aims to study a process that has presented interesting features in terms of energy and cost, even though it has still been understudied, and in addition, seeks to employ the crambe oil, an oil that is not used in the food chain and has considerable advantages in the biofuel production. The hydroesterification is a process which involves two steps, first being a hydrolysis process and the second an oil esterification of the hydrolyzed oil. In this work a central composite rotational design (DCCR) 2³ was employed to study the following variables: temperature, water/oil molar ratio content and yield of catalyst in the content of fatty acids through the enzymatic hydrolysis of crambe oil. The enzyme used in this study was the commercial lipase Lypozyme RM IM. The planning results showed that the optimum conditions were achieved in the studied limits and thus additional experiments were made necessary to reach the conclusion that the ideal reaction temperature is 60°C. The molar ratio between water and oil was not significant for the planning, which is probably due to the fact that the conditions studied were of excess water, to ensure that the reaction occurred until the end. The content of the catalyst was the most significant factor and to optimize the use of catalyst in the reaction a new 2² design was conducted to evaluate the effects of rotation level and catalyst content. Rotation level was the most significant effect, demonstrating thereby that the external mass transfer is an important factor in the enzymatic hydrolysis reaction of crambe oil. Experimental data of the kinetic study of the enzymatic hydrolysis of crambe oil was obtained under conditions of 2.2 mass percentage of total substrate, water/oil molar ratio of 10:1, level of rotation of 790 rpm at temperatures of 50°C, 55°C and 60°C. A mathematical model found in available literature was used to describe the data. The enzymatic hydrolysis reaction reached a good conversion into free fatty acids, reaching 77%. The esterification reaction was carried out using free fatty acids obtained from the hydrolysis optimum condition, under 5% mass percentage of Amberlyst 15® catalyst, methanol/oil molar ratio of 30:1, at temperatures of 65 °C and 80 °C during 4 hours of reaction, and the best result obtained was a 49% of conversion of methyl esters. Although the end result of the work did not achieved a high conversion into esters, the results established trends to be used in future works as it was observed that the process of hydroesterification is promising since it enables the use of unrefined raw materials and mild conditions, resulting in lower production costs for biodiesel.
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spelling Borba, Carlos Eduardohttp://lattes.cnpq.br/075004872022910Silva, Edson Antonio dahttp://lattes.cnpq.br/93044938757000Borba, Carlos Eduardohttp://lattes.cnpq.br/075004872022910Palú, Fernandohttp://lattes.cnpq.br/5272104493905559Alves, Helton Joséhttp://lattes.cnpq.br/5897443860808783http://lattes.cnpq.br/5015215980113443Tavares, Fernanda2018-06-05T16:57:26Z2014-02-28TAVARES, Fernanda. Hidroesterificação do óleo de crambe empregando catálise enzimática. 2014. 94 f. Dissertação (Mestrado em Engenharia Química) - Universidade Estadual do Oeste do Paraná, Toledo, 2014.http://tede.unioeste.br/handle/tede/3732Due to climatic conditions and shortage of petroleum-based fuels, the search for new sources aimed to solve such problems is notorious. Biodiesel is a fuel which has been extensively studied over the years, but there are still many problems involving the production processes and also the raw materials used. Thus, the present work aims to study a process that has presented interesting features in terms of energy and cost, even though it has still been understudied, and in addition, seeks to employ the crambe oil, an oil that is not used in the food chain and has considerable advantages in the biofuel production. The hydroesterification is a process which involves two steps, first being a hydrolysis process and the second an oil esterification of the hydrolyzed oil. In this work a central composite rotational design (DCCR) 2³ was employed to study the following variables: temperature, water/oil molar ratio content and yield of catalyst in the content of fatty acids through the enzymatic hydrolysis of crambe oil. The enzyme used in this study was the commercial lipase Lypozyme RM IM. The planning results showed that the optimum conditions were achieved in the studied limits and thus additional experiments were made necessary to reach the conclusion that the ideal reaction temperature is 60°C. The molar ratio between water and oil was not significant for the planning, which is probably due to the fact that the conditions studied were of excess water, to ensure that the reaction occurred until the end. The content of the catalyst was the most significant factor and to optimize the use of catalyst in the reaction a new 2² design was conducted to evaluate the effects of rotation level and catalyst content. Rotation level was the most significant effect, demonstrating thereby that the external mass transfer is an important factor in the enzymatic hydrolysis reaction of crambe oil. Experimental data of the kinetic study of the enzymatic hydrolysis of crambe oil was obtained under conditions of 2.2 mass percentage of total substrate, water/oil molar ratio of 10:1, level of rotation of 790 rpm at temperatures of 50°C, 55°C and 60°C. A mathematical model found in available literature was used to describe the data. The enzymatic hydrolysis reaction reached a good conversion into free fatty acids, reaching 77%. The esterification reaction was carried out using free fatty acids obtained from the hydrolysis optimum condition, under 5% mass percentage of Amberlyst 15® catalyst, methanol/oil molar ratio of 30:1, at temperatures of 65 °C and 80 °C during 4 hours of reaction, and the best result obtained was a 49% of conversion of methyl esters. Although the end result of the work did not achieved a high conversion into esters, the results established trends to be used in future works as it was observed that the process of hydroesterification is promising since it enables the use of unrefined raw materials and mild conditions, resulting in lower production costs for biodiesel.Devido às condições climáticas e escassez de combustíveis derivados do petróleo, é notória a busca por novas fontes que visem solucionar tais problemas. O biodiesel é um combustível que ao longo dos anos vem sendo amplamente estudado, porém existem ainda muitos gargalos envolvendo os processos de produção e também as matérias primas empregadas. Dessa forma, o presente trabalho tem como objetivo estudar um processo que apesar de ainda pouco investigado apresenta características interessantes no ponto de vista energético e econômico, além disso, busca-se empregar o óleo de crambe, um óleo que não é usado na cadeia alimentar e que possui consideráveis vantagens para seu emprego na produção de biocombustíveis. A hidroesterificação é um processo que envolve duas etapas, sendo uma de hidrólise do óleo e outra de esterificação do óleo hidrolisado. Neste trabalho um planejamento DCCR completo 2³ foi empregado para estudar as variáveis temperatura, razão molar água/óleo e teor de catalisador no rendimento do teor de ácidos graxos a partir da reação de hidrólise enzimática do óleo de crambe. A enzima utilizada nesse estudo foi a lipase comercial Lypozyme RM IM. Os resultados do planejamento mostraram que as condições ótimas foram atingidas nos limites estudados e, portanto fizeram-se necessários experimentos extras para chegar-se a conclusão que a temperatura ideal para a reação ocorrer é de 60°C. A razão molar entre água e óleo não mostrou significância para o planejamento, o que provavelmente se deve ao fato de que as condições estudadas foram de excesso de água. O teor de catalisador foi o fator mais significativo e, para otimizar o uso de catalisador na reação um novo planejamento 2² foi realizado para avaliar os efeitos de rotação e teor de catalisador. A rotação foi o efeito mais significativo demonstrando, dessa forma, que a transferência de massa externa é um importante fator na hidrólise enzimática do óleo de crambe. Dados experimentais da cinética da hidrólise enzimática do óleo de crambe foram obtidos nas condições de 2,2%, em massa total de substrato, razão molar água/óleo 10, nível de rotação de 790 rpm e temperaturas de 50°C, 55°C e 60°C. Um modelo matemático, disponível na literatura, foi utilizado para descrever estes dados. A reação de hidrólise enzimática atingiu um bom rendimento em ácidos graxos livres, chegando a 77%. A reação de esterificação foi realizada a partir dos ácidos graxos livres obtidos a partir da condição ótima de hidrólise do óleo nas condições de 5% em massa de catalisador Amberlyst 15®, razão molar metanol/óleo de 30:1 nas temperaturas de 65°C e 80°C durante 4 horas de reação, sendo que o melhor resultado obtido foi de 49% em conversão de ésteres metílicos. Apesar de o resultado final do trabalho não ter obtido alta conversão em ésteres, os resultados demonstraram as tendências a serem utilizadas em trabalhos futuros já que se observa que o processo de hidroesterificação é promissor, pois possibilita o uso de matérias-primas não refinadas e condições brandas, resultando em baixo custo de produção para o biodiesel.Submitted by Marilene Donadel (marilene.donadel@unioeste.br) on 2018-06-05T16:57:26Z No. of bitstreams: 1 Fernanda_Tavares_2014.pdf: 1683512 bytes, checksum: 2fd12d727abb969ebc7412b1732e5558 (MD5)Made available in DSpace on 2018-06-05T16:57:26Z (GMT). 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dc.title.por.fl_str_mv Hidroesterificação do óleo de crambe empregando catálise enzimática
dc.title.alternative.eng.fl_str_mv Application of vegetable lipase from castor bean seeds on hydrolysis of crambe oil
title Hidroesterificação do óleo de crambe empregando catálise enzimática
spellingShingle Hidroesterificação do óleo de crambe empregando catálise enzimática
Tavares, Fernanda
Biodiesel
Óleo de crambe
Hidroesterificação
Enzimas
Crambe oil
Hydroesterification
Enzymes
PROCESSOS INDUSTRIAIS DE ENGENHARIA QUIMICA::PROCESSOS BIOQUIMICOS
title_short Hidroesterificação do óleo de crambe empregando catálise enzimática
title_full Hidroesterificação do óleo de crambe empregando catálise enzimática
title_fullStr Hidroesterificação do óleo de crambe empregando catálise enzimática
title_full_unstemmed Hidroesterificação do óleo de crambe empregando catálise enzimática
title_sort Hidroesterificação do óleo de crambe empregando catálise enzimática
author Tavares, Fernanda
author_facet Tavares, Fernanda
author_role author
dc.contributor.advisor1.fl_str_mv Borba, Carlos Eduardo
dc.contributor.advisor1Lattes.fl_str_mv http://lattes.cnpq.br/075004872022910
dc.contributor.advisor-co1.fl_str_mv Silva, Edson Antonio da
dc.contributor.advisor-co1Lattes.fl_str_mv http://lattes.cnpq.br/93044938757000
dc.contributor.referee1.fl_str_mv Borba, Carlos Eduardo
dc.contributor.referee1Lattes.fl_str_mv http://lattes.cnpq.br/075004872022910
dc.contributor.referee2.fl_str_mv Palú, Fernando
dc.contributor.referee2Lattes.fl_str_mv http://lattes.cnpq.br/5272104493905559
dc.contributor.referee3.fl_str_mv Alves, Helton José
dc.contributor.referee3Lattes.fl_str_mv http://lattes.cnpq.br/5897443860808783
dc.contributor.authorLattes.fl_str_mv http://lattes.cnpq.br/5015215980113443
dc.contributor.author.fl_str_mv Tavares, Fernanda
contributor_str_mv Borba, Carlos Eduardo
Silva, Edson Antonio da
Borba, Carlos Eduardo
Palú, Fernando
Alves, Helton José
dc.subject.por.fl_str_mv Biodiesel
Óleo de crambe
Hidroesterificação
Enzimas
topic Biodiesel
Óleo de crambe
Hidroesterificação
Enzimas
Crambe oil
Hydroesterification
Enzymes
PROCESSOS INDUSTRIAIS DE ENGENHARIA QUIMICA::PROCESSOS BIOQUIMICOS
dc.subject.eng.fl_str_mv Crambe oil
Hydroesterification
Enzymes
dc.subject.cnpq.fl_str_mv PROCESSOS INDUSTRIAIS DE ENGENHARIA QUIMICA::PROCESSOS BIOQUIMICOS
description Due to climatic conditions and shortage of petroleum-based fuels, the search for new sources aimed to solve such problems is notorious. Biodiesel is a fuel which has been extensively studied over the years, but there are still many problems involving the production processes and also the raw materials used. Thus, the present work aims to study a process that has presented interesting features in terms of energy and cost, even though it has still been understudied, and in addition, seeks to employ the crambe oil, an oil that is not used in the food chain and has considerable advantages in the biofuel production. The hydroesterification is a process which involves two steps, first being a hydrolysis process and the second an oil esterification of the hydrolyzed oil. In this work a central composite rotational design (DCCR) 2³ was employed to study the following variables: temperature, water/oil molar ratio content and yield of catalyst in the content of fatty acids through the enzymatic hydrolysis of crambe oil. The enzyme used in this study was the commercial lipase Lypozyme RM IM. The planning results showed that the optimum conditions were achieved in the studied limits and thus additional experiments were made necessary to reach the conclusion that the ideal reaction temperature is 60°C. The molar ratio between water and oil was not significant for the planning, which is probably due to the fact that the conditions studied were of excess water, to ensure that the reaction occurred until the end. The content of the catalyst was the most significant factor and to optimize the use of catalyst in the reaction a new 2² design was conducted to evaluate the effects of rotation level and catalyst content. Rotation level was the most significant effect, demonstrating thereby that the external mass transfer is an important factor in the enzymatic hydrolysis reaction of crambe oil. Experimental data of the kinetic study of the enzymatic hydrolysis of crambe oil was obtained under conditions of 2.2 mass percentage of total substrate, water/oil molar ratio of 10:1, level of rotation of 790 rpm at temperatures of 50°C, 55°C and 60°C. A mathematical model found in available literature was used to describe the data. The enzymatic hydrolysis reaction reached a good conversion into free fatty acids, reaching 77%. The esterification reaction was carried out using free fatty acids obtained from the hydrolysis optimum condition, under 5% mass percentage of Amberlyst 15® catalyst, methanol/oil molar ratio of 30:1, at temperatures of 65 °C and 80 °C during 4 hours of reaction, and the best result obtained was a 49% of conversion of methyl esters. Although the end result of the work did not achieved a high conversion into esters, the results established trends to be used in future works as it was observed that the process of hydroesterification is promising since it enables the use of unrefined raw materials and mild conditions, resulting in lower production costs for biodiesel.
publishDate 2014
dc.date.issued.fl_str_mv 2014-02-28
dc.date.accessioned.fl_str_mv 2018-06-05T16:57:26Z
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dc.identifier.citation.fl_str_mv TAVARES, Fernanda. Hidroesterificação do óleo de crambe empregando catálise enzimática. 2014. 94 f. Dissertação (Mestrado em Engenharia Química) - Universidade Estadual do Oeste do Paraná, Toledo, 2014.
dc.identifier.uri.fl_str_mv http://tede.unioeste.br/handle/tede/3732
identifier_str_mv TAVARES, Fernanda. Hidroesterificação do óleo de crambe empregando catálise enzimática. 2014. 94 f. Dissertação (Mestrado em Engenharia Química) - Universidade Estadual do Oeste do Paraná, Toledo, 2014.
url http://tede.unioeste.br/handle/tede/3732
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dc.publisher.none.fl_str_mv Universidade Estadual do Oeste do Paraná
Toledo
dc.publisher.program.fl_str_mv Programa de Pós-Graduação em Engenharia Química
dc.publisher.initials.fl_str_mv UNIOESTE
dc.publisher.country.fl_str_mv Brasil
dc.publisher.department.fl_str_mv Centro de Engenharias e Ciências Exatas
publisher.none.fl_str_mv Universidade Estadual do Oeste do Paraná
Toledo
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