Metal additive manufacturing: framework for industrial implementation
| Ano de defesa: | 2025 |
|---|---|
| Autor(a) principal: | |
| Orientador(a): | |
| Banca de defesa: | |
| Tipo de documento: | Tese |
| Tipo de acesso: | Acesso aberto |
| Idioma: | eng |
| Instituição de defesa: |
Biblioteca Digitais de Teses e Dissertações da USP
|
| Programa de Pós-Graduação: |
Não Informado pela instituição
|
| Departamento: |
Não Informado pela instituição
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| País: |
Não Informado pela instituição
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| Palavras-chave em Português: | |
| Link de acesso: | https://www.teses.usp.br/teses/disponiveis/18/18156/tde-28082025-155728/ |
Resumo: | With the accelerated growth of Additive Manufacturing (AM), companies are beginning to adapt to this emerging technology. However, the adoption of AM in Brazilian companies remains slow, requiring various tools, infrastructure, and techniques to facilitate its implementation. The objective of the present work is to support the adoption of AM, specifically for metals, in Small and Medium-sized Enterprises (SMEs), by proposing an AM framework to institutionalize its use. Due to the multidisciplinary nature of the research, the Design Research Methodology (DRM) was followed, incorporating steps from Research Clarification, Descriptive Study I, Prescriptive Study, and Descriptive Study II. This methodological approach guided the development of the AM Framework, which is structured into five stages and 11 steps. The framework was tested through an application within a company, which was implemented and evaluated. This process allowed for the refinement of the framework and its validation up to the seventh step. The application yielded positive results, showing that the use of M2 steel in the closing line of an injection mold can lead to significant maintenance cost reductions. Additionally, researchers from research institutions and universities were interviewed, contributing to the final framework. The study concludes that the AM Framework can guide companies through the AM adoption process. AM offers multiple benefits, including cost reductions, and it is expected that the developed framework will facilitate its implementation in industrial settings. |
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Metal additive manufacturing: framework for industrial implementationManufatura aditiva metálica: framework para implementação industrialadditive manufacturingframeworkframeworkimplementaçãoimplementationmanufatura aditivametaismetalsWith the accelerated growth of Additive Manufacturing (AM), companies are beginning to adapt to this emerging technology. However, the adoption of AM in Brazilian companies remains slow, requiring various tools, infrastructure, and techniques to facilitate its implementation. The objective of the present work is to support the adoption of AM, specifically for metals, in Small and Medium-sized Enterprises (SMEs), by proposing an AM framework to institutionalize its use. Due to the multidisciplinary nature of the research, the Design Research Methodology (DRM) was followed, incorporating steps from Research Clarification, Descriptive Study I, Prescriptive Study, and Descriptive Study II. This methodological approach guided the development of the AM Framework, which is structured into five stages and 11 steps. The framework was tested through an application within a company, which was implemented and evaluated. This process allowed for the refinement of the framework and its validation up to the seventh step. The application yielded positive results, showing that the use of M2 steel in the closing line of an injection mold can lead to significant maintenance cost reductions. Additionally, researchers from research institutions and universities were interviewed, contributing to the final framework. The study concludes that the AM Framework can guide companies through the AM adoption process. AM offers multiple benefits, including cost reductions, and it is expected that the developed framework will facilitate its implementation in industrial settings.Com o crescimento acelerado da Manufatura Aditiva (MA), as empresas estão começando a se adaptar a essa nova tecnologia. No entanto, a adoção da MA nas empresas brasileiras ainda é lenta, exigindo diversas ferramentas, infraestrutura e técnicas para facilitar sua implementação. O objetivo deste trabalho é apoiar a adoção da MA para metais em Pequenas e Médias Empresas (PMEs), propondo um framework para institucionalizar esta tecnologia. Devido à natureza multidisciplinar da pesquisa, foi seguida a Metodologia de Pesquisa em Design (DRM, do inglês Design Research Methodology), que incorpora as etapas de Clarificação da Pesquisa, Estudo Descritivo I, Estudo Prescritivo e Estudo Descritivo II. Esta metodologia guiou o desenvolvimento do framework para MA, que é estruturado em cinco estágios e onze etapas. Com uma aplicação real, foi possível aprimorar o framework e validá-lo até o sétimo passo. A aplicação apresentou resultados positivos, demonstrando que o uso do aço M2 nas linhas de fechamento de moldes de injeção pode levar a reduções significativas de custos na manutenção. Além disso, pesquisadores de instituições de pesquisa ou universidades foram entrevistados, contribuindo para o framework final. Conclui-se que o Framework de MA pode guiar as empresas durante o processo de adoção da tecnologia. O uso da MA pode trazer benefícios, incluindo reduções de custos, e espera-se que o framework desenvolvido facilite sua implementação.Biblioteca Digitais de Teses e Dissertações da USPCoelho, Reginaldo TeixeiraSilva, Eraldo Jannone daAlmeida, Júlia Fornaziero de2025-08-05info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/doctoralThesisapplication/pdfhttps://www.teses.usp.br/teses/disponiveis/18/18156/tde-28082025-155728/reponame:Biblioteca Digital de Teses e Dissertações da USPinstname:Universidade de São Paulo (USP)instacron:USPLiberar o conteúdo para acesso público.info:eu-repo/semantics/openAccesseng2025-09-02T17:54:02Zoai:teses.usp.br:tde-28082025-155728Biblioteca Digital de Teses e Dissertaçõeshttp://www.teses.usp.br/PUBhttp://www.teses.usp.br/cgi-bin/mtd2br.plvirginia@if.usp.br|| atendimento@aguia.usp.br||virginia@if.usp.bropendoar:27212025-09-02T17:54:02Biblioteca Digital de Teses e Dissertações da USP - Universidade de São Paulo (USP)false |
| dc.title.none.fl_str_mv |
Metal additive manufacturing: framework for industrial implementation Manufatura aditiva metálica: framework para implementação industrial |
| title |
Metal additive manufacturing: framework for industrial implementation |
| spellingShingle |
Metal additive manufacturing: framework for industrial implementation Almeida, Júlia Fornaziero de additive manufacturing framework framework implementação implementation manufatura aditiva metais metals |
| title_short |
Metal additive manufacturing: framework for industrial implementation |
| title_full |
Metal additive manufacturing: framework for industrial implementation |
| title_fullStr |
Metal additive manufacturing: framework for industrial implementation |
| title_full_unstemmed |
Metal additive manufacturing: framework for industrial implementation |
| title_sort |
Metal additive manufacturing: framework for industrial implementation |
| author |
Almeida, Júlia Fornaziero de |
| author_facet |
Almeida, Júlia Fornaziero de |
| author_role |
author |
| dc.contributor.none.fl_str_mv |
Coelho, Reginaldo Teixeira Silva, Eraldo Jannone da |
| dc.contributor.author.fl_str_mv |
Almeida, Júlia Fornaziero de |
| dc.subject.por.fl_str_mv |
additive manufacturing framework framework implementação implementation manufatura aditiva metais metals |
| topic |
additive manufacturing framework framework implementação implementation manufatura aditiva metais metals |
| description |
With the accelerated growth of Additive Manufacturing (AM), companies are beginning to adapt to this emerging technology. However, the adoption of AM in Brazilian companies remains slow, requiring various tools, infrastructure, and techniques to facilitate its implementation. The objective of the present work is to support the adoption of AM, specifically for metals, in Small and Medium-sized Enterprises (SMEs), by proposing an AM framework to institutionalize its use. Due to the multidisciplinary nature of the research, the Design Research Methodology (DRM) was followed, incorporating steps from Research Clarification, Descriptive Study I, Prescriptive Study, and Descriptive Study II. This methodological approach guided the development of the AM Framework, which is structured into five stages and 11 steps. The framework was tested through an application within a company, which was implemented and evaluated. This process allowed for the refinement of the framework and its validation up to the seventh step. The application yielded positive results, showing that the use of M2 steel in the closing line of an injection mold can lead to significant maintenance cost reductions. Additionally, researchers from research institutions and universities were interviewed, contributing to the final framework. The study concludes that the AM Framework can guide companies through the AM adoption process. AM offers multiple benefits, including cost reductions, and it is expected that the developed framework will facilitate its implementation in industrial settings. |
| publishDate |
2025 |
| dc.date.none.fl_str_mv |
2025-08-05 |
| dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
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info:eu-repo/semantics/doctoralThesis |
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doctoralThesis |
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publishedVersion |
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https://www.teses.usp.br/teses/disponiveis/18/18156/tde-28082025-155728/ |
| url |
https://www.teses.usp.br/teses/disponiveis/18/18156/tde-28082025-155728/ |
| dc.language.iso.fl_str_mv |
eng |
| language |
eng |
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|
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Liberar o conteúdo para acesso público. info:eu-repo/semantics/openAccess |
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Liberar o conteúdo para acesso público. |
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openAccess |
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application/pdf |
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|
| dc.publisher.none.fl_str_mv |
Biblioteca Digitais de Teses e Dissertações da USP |
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Biblioteca Digitais de Teses e Dissertações da USP |
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reponame:Biblioteca Digital de Teses e Dissertações da USP instname:Universidade de São Paulo (USP) instacron:USP |
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Universidade de São Paulo (USP) |
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USP |
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USP |
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Biblioteca Digital de Teses e Dissertações da USP |
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Biblioteca Digital de Teses e Dissertações da USP - Universidade de São Paulo (USP) |
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virginia@if.usp.br|| atendimento@aguia.usp.br||virginia@if.usp.br |
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