Metal additive manufacturing: framework for industrial implementation

Detalhes bibliográficos
Ano de defesa: 2025
Autor(a) principal: Almeida, Júlia Fornaziero de
Orientador(a): Não Informado pela instituição
Banca de defesa: Não Informado pela instituição
Tipo de documento: Tese
Tipo de acesso: Acesso aberto
Idioma: eng
Instituição de defesa: Biblioteca Digitais de Teses e Dissertações da USP
Programa de Pós-Graduação: Não Informado pela instituição
Departamento: Não Informado pela instituição
País: Não Informado pela instituição
Palavras-chave em Português:
Link de acesso: https://www.teses.usp.br/teses/disponiveis/18/18156/tde-28082025-155728/
Resumo: With the accelerated growth of Additive Manufacturing (AM), companies are beginning to adapt to this emerging technology. However, the adoption of AM in Brazilian companies remains slow, requiring various tools, infrastructure, and techniques to facilitate its implementation. The objective of the present work is to support the adoption of AM, specifically for metals, in Small and Medium-sized Enterprises (SMEs), by proposing an AM framework to institutionalize its use. Due to the multidisciplinary nature of the research, the Design Research Methodology (DRM) was followed, incorporating steps from Research Clarification, Descriptive Study I, Prescriptive Study, and Descriptive Study II. This methodological approach guided the development of the AM Framework, which is structured into five stages and 11 steps. The framework was tested through an application within a company, which was implemented and evaluated. This process allowed for the refinement of the framework and its validation up to the seventh step. The application yielded positive results, showing that the use of M2 steel in the closing line of an injection mold can lead to significant maintenance cost reductions. Additionally, researchers from research institutions and universities were interviewed, contributing to the final framework. The study concludes that the AM Framework can guide companies through the AM adoption process. AM offers multiple benefits, including cost reductions, and it is expected that the developed framework will facilitate its implementation in industrial settings.
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spelling Metal additive manufacturing: framework for industrial implementationManufatura aditiva metálica: framework para implementação industrialadditive manufacturingframeworkframeworkimplementaçãoimplementationmanufatura aditivametaismetalsWith the accelerated growth of Additive Manufacturing (AM), companies are beginning to adapt to this emerging technology. However, the adoption of AM in Brazilian companies remains slow, requiring various tools, infrastructure, and techniques to facilitate its implementation. The objective of the present work is to support the adoption of AM, specifically for metals, in Small and Medium-sized Enterprises (SMEs), by proposing an AM framework to institutionalize its use. Due to the multidisciplinary nature of the research, the Design Research Methodology (DRM) was followed, incorporating steps from Research Clarification, Descriptive Study I, Prescriptive Study, and Descriptive Study II. This methodological approach guided the development of the AM Framework, which is structured into five stages and 11 steps. The framework was tested through an application within a company, which was implemented and evaluated. This process allowed for the refinement of the framework and its validation up to the seventh step. The application yielded positive results, showing that the use of M2 steel in the closing line of an injection mold can lead to significant maintenance cost reductions. Additionally, researchers from research institutions and universities were interviewed, contributing to the final framework. The study concludes that the AM Framework can guide companies through the AM adoption process. AM offers multiple benefits, including cost reductions, and it is expected that the developed framework will facilitate its implementation in industrial settings.Com o crescimento acelerado da Manufatura Aditiva (MA), as empresas estão começando a se adaptar a essa nova tecnologia. No entanto, a adoção da MA nas empresas brasileiras ainda é lenta, exigindo diversas ferramentas, infraestrutura e técnicas para facilitar sua implementação. O objetivo deste trabalho é apoiar a adoção da MA para metais em Pequenas e Médias Empresas (PMEs), propondo um framework para institucionalizar esta tecnologia. Devido à natureza multidisciplinar da pesquisa, foi seguida a Metodologia de Pesquisa em Design (DRM, do inglês Design Research Methodology), que incorpora as etapas de Clarificação da Pesquisa, Estudo Descritivo I, Estudo Prescritivo e Estudo Descritivo II. Esta metodologia guiou o desenvolvimento do framework para MA, que é estruturado em cinco estágios e onze etapas. Com uma aplicação real, foi possível aprimorar o framework e validá-lo até o sétimo passo. A aplicação apresentou resultados positivos, demonstrando que o uso do aço M2 nas linhas de fechamento de moldes de injeção pode levar a reduções significativas de custos na manutenção. Além disso, pesquisadores de instituições de pesquisa ou universidades foram entrevistados, contribuindo para o framework final. Conclui-se que o Framework de MA pode guiar as empresas durante o processo de adoção da tecnologia. O uso da MA pode trazer benefícios, incluindo reduções de custos, e espera-se que o framework desenvolvido facilite sua implementação.Biblioteca Digitais de Teses e Dissertações da USPCoelho, Reginaldo TeixeiraSilva, Eraldo Jannone daAlmeida, Júlia Fornaziero de2025-08-05info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/doctoralThesisapplication/pdfhttps://www.teses.usp.br/teses/disponiveis/18/18156/tde-28082025-155728/reponame:Biblioteca Digital de Teses e Dissertações da USPinstname:Universidade de São Paulo (USP)instacron:USPLiberar o conteúdo para acesso público.info:eu-repo/semantics/openAccesseng2025-09-02T17:54:02Zoai:teses.usp.br:tde-28082025-155728Biblioteca Digital de Teses e Dissertaçõeshttp://www.teses.usp.br/PUBhttp://www.teses.usp.br/cgi-bin/mtd2br.plvirginia@if.usp.br|| atendimento@aguia.usp.br||virginia@if.usp.bropendoar:27212025-09-02T17:54:02Biblioteca Digital de Teses e Dissertações da USP - Universidade de São Paulo (USP)false
dc.title.none.fl_str_mv Metal additive manufacturing: framework for industrial implementation
Manufatura aditiva metálica: framework para implementação industrial
title Metal additive manufacturing: framework for industrial implementation
spellingShingle Metal additive manufacturing: framework for industrial implementation
Almeida, Júlia Fornaziero de
additive manufacturing
framework
framework
implementação
implementation
manufatura aditiva
metais
metals
title_short Metal additive manufacturing: framework for industrial implementation
title_full Metal additive manufacturing: framework for industrial implementation
title_fullStr Metal additive manufacturing: framework for industrial implementation
title_full_unstemmed Metal additive manufacturing: framework for industrial implementation
title_sort Metal additive manufacturing: framework for industrial implementation
author Almeida, Júlia Fornaziero de
author_facet Almeida, Júlia Fornaziero de
author_role author
dc.contributor.none.fl_str_mv Coelho, Reginaldo Teixeira
Silva, Eraldo Jannone da
dc.contributor.author.fl_str_mv Almeida, Júlia Fornaziero de
dc.subject.por.fl_str_mv additive manufacturing
framework
framework
implementação
implementation
manufatura aditiva
metais
metals
topic additive manufacturing
framework
framework
implementação
implementation
manufatura aditiva
metais
metals
description With the accelerated growth of Additive Manufacturing (AM), companies are beginning to adapt to this emerging technology. However, the adoption of AM in Brazilian companies remains slow, requiring various tools, infrastructure, and techniques to facilitate its implementation. The objective of the present work is to support the adoption of AM, specifically for metals, in Small and Medium-sized Enterprises (SMEs), by proposing an AM framework to institutionalize its use. Due to the multidisciplinary nature of the research, the Design Research Methodology (DRM) was followed, incorporating steps from Research Clarification, Descriptive Study I, Prescriptive Study, and Descriptive Study II. This methodological approach guided the development of the AM Framework, which is structured into five stages and 11 steps. The framework was tested through an application within a company, which was implemented and evaluated. This process allowed for the refinement of the framework and its validation up to the seventh step. The application yielded positive results, showing that the use of M2 steel in the closing line of an injection mold can lead to significant maintenance cost reductions. Additionally, researchers from research institutions and universities were interviewed, contributing to the final framework. The study concludes that the AM Framework can guide companies through the AM adoption process. AM offers multiple benefits, including cost reductions, and it is expected that the developed framework will facilitate its implementation in industrial settings.
publishDate 2025
dc.date.none.fl_str_mv 2025-08-05
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
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dc.language.iso.fl_str_mv eng
language eng
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dc.rights.driver.fl_str_mv Liberar o conteúdo para acesso público.
info:eu-repo/semantics/openAccess
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dc.publisher.none.fl_str_mv Biblioteca Digitais de Teses e Dissertações da USP
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reponame:Biblioteca Digital de Teses e Dissertações da USP
instname:Universidade de São Paulo (USP)
instacron:USP
instname_str Universidade de São Paulo (USP)
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reponame_str Biblioteca Digital de Teses e Dissertações da USP
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