Avaliação de juntas soldadas dos aços AISI 8630M e ASTM A182 F22 amanteigadas pelo processo PTA com a liga de níquel UNS N06625

Detalhes bibliográficos
Ano de defesa: 2014
Autor(a) principal: Moura Filho, Adroaldo José Silva de
Orientador(a): Motta, Marcelo Ferreira
Banca de defesa: Não Informado pela instituição
Tipo de documento: Dissertação
Tipo de acesso: Acesso aberto
Idioma: por
Instituição de defesa: Não Informado pela instituição
Programa de Pós-Graduação: Não Informado pela instituição
Departamento: Não Informado pela instituição
País: Não Informado pela instituição
Palavras-chave em Português:
Link de acesso: http://www.repositorio.ufc.br/handle/riufc/10740
Resumo: Much of the domestic oil is located offshore environment where their extraction conditions have critical levels of strain and a high corrosion potential. One of the major challenges the sector is to ensure the properties of underwater joints welded steel as the mechanical strength, toughness and hardness, where the same exposed to cathodic protection can suffer hydrogen embrittlement. With the aim of avoiding the need for post-welding heat treatment of the buttering joints, an alternative is the use of double layer technique, which by means of suitable welding power ratio of the first and second layer, the aim is to obtain the tempering and refining structure with overlapping thermal cycles. To select the parameters used in the tests Higuchi layers were carried out by depositing nickel alloy UNS N06625 in high strength low alloy steel AISI 8630M with the process of welding plasma transferred arc, employing filler metal in powder form (PTA). The weldments were performed varying the welding energy, the welding technique and the shielding gas. From extensions harsh zone (HZ), soft zone (SZ), rough grain region (HAZRG) and fine grain region (HAZFG) of the heat affected zone obtained by performing microhardness and optical microscopy, better energy ratio was found, which promotes tempering and refining the microstructure of HAZ. Joints of AISI 8630M and ASTM A182 F22 were buttery with energy ratios obtained using the PTA process and filled using the MIG process. In the dissimilar interfaces generated between the low alloy high strength steels and nickel alloy UNS N06625 buttering the microstructural characterization was performed, and their mechanical properties were measured by carrying out hardness, hardness and fracture test, to evaluate the efficiency of tests Higuchi. The generated interface between the nickel alloy in powder form (buttering) and in the form of wire (joint filler) were anayzed using optical microscopy and hardness tests. The buttery joints in the condition indicated by Higuchi tests showed an intense refining HAZ of the low alloy steel. The dissimilar interface had a chemical composition intermediate between the steel used and nickel alloy. The heat affected zone (HAZ) of buttery showed a decrease in hardness, however for both steels these values of hardness test were higher than those established by the rules governing its application. The fracture test indicate that the fracture stress intensity factor (K) found for the buttery samples were consistent with the literature.
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spelling Moura Filho, Adroaldo José Silva deMotta, Marcelo Ferreira2015-02-24T16:52:04Z2015-02-24T16:52:04Z2014MOURA FILHO, A. J. S. Avaliação de juntas soldadas dos aços AISI 8630M e ASTM A182 F22 amanteigadas pelo processo PTA com a liga de níquel UNS N06625. 2014. 111 f. Dissertação (Mestrado em Engenharia e Ciências de Materiais)-Centro de Tecnologia, Universidade Federal do Ceará, Fortaleza, 2014.http://www.repositorio.ufc.br/handle/riufc/10740Much of the domestic oil is located offshore environment where their extraction conditions have critical levels of strain and a high corrosion potential. One of the major challenges the sector is to ensure the properties of underwater joints welded steel as the mechanical strength, toughness and hardness, where the same exposed to cathodic protection can suffer hydrogen embrittlement. With the aim of avoiding the need for post-welding heat treatment of the buttering joints, an alternative is the use of double layer technique, which by means of suitable welding power ratio of the first and second layer, the aim is to obtain the tempering and refining structure with overlapping thermal cycles. To select the parameters used in the tests Higuchi layers were carried out by depositing nickel alloy UNS N06625 in high strength low alloy steel AISI 8630M with the process of welding plasma transferred arc, employing filler metal in powder form (PTA). The weldments were performed varying the welding energy, the welding technique and the shielding gas. From extensions harsh zone (HZ), soft zone (SZ), rough grain region (HAZRG) and fine grain region (HAZFG) of the heat affected zone obtained by performing microhardness and optical microscopy, better energy ratio was found, which promotes tempering and refining the microstructure of HAZ. Joints of AISI 8630M and ASTM A182 F22 were buttery with energy ratios obtained using the PTA process and filled using the MIG process. In the dissimilar interfaces generated between the low alloy high strength steels and nickel alloy UNS N06625 buttering the microstructural characterization was performed, and their mechanical properties were measured by carrying out hardness, hardness and fracture test, to evaluate the efficiency of tests Higuchi. The generated interface between the nickel alloy in powder form (buttering) and in the form of wire (joint filler) were anayzed using optical microscopy and hardness tests. The buttery joints in the condition indicated by Higuchi tests showed an intense refining HAZ of the low alloy steel. The dissimilar interface had a chemical composition intermediate between the steel used and nickel alloy. The heat affected zone (HAZ) of buttery showed a decrease in hardness, however for both steels these values of hardness test were higher than those established by the rules governing its application. The fracture test indicate that the fracture stress intensity factor (K) found for the buttery samples were consistent with the literature.Grande parte do petróleo nacional encontra-se em ambiente offshore, onde suas condições de extração apresentam níveis críticos de tensão e um alto potencial corrosivo. Um dos grandes desafios do setor é assegurar as propriedades de juntas submarinas de aços soldadas quanto à resistência mecânica, tenacidade e dureza, onde as mesmas, expostas a proteção catódica, podem sofrer fragilização por hidrogênio. Com o objetivo de evitar a necessidade de tratamento térmico pós-soldagem no amanteigamento das juntas, uma alternativa é o emprego da técnica dupla camada, a qual por meio da relação adequada de energia de soldagem da primeira e segunda camada, visa-se obter o revenimento e o refino da estrutura com a sobreposição de ciclos térmicos. Para selecionar os parâmetros utilizados nas camadas foram realizados os Testes Higuchi, depositando a liga de níquel UNS N06625 no aço baixa liga alta resistência AISI 8630M com o processo de soldagem plasma com arco transferido, empregando material de adição na forma de pó (PTA). As soldagens foram realizadas variando-se a energia de soldagem, a técnica de soldagem e o gás de proteção. A partir das extensões de zona dura (ZD), zona macia (ZM), região grão grosso (ZACGG) e região grão fino (ZACGF) da zona afetada pelo calor obtidas com realização de perfis de microdureza e microscopia ótica, foi encontrada uma melhor relação de energia, que promovesse o revenimento e o refino da microestrutura da ZAC. Juntas dos aços AISI 8630M e ASTM A182 F22 foram amanteigadas com as relações de energia obtidas utilizando o processo PTA e enchidas utilizando o processo MIG. Nas interfaces dissimilares geradas entre os aços baixa liga alta resistência e a liga de níquel UNS N06625 do amanteigamento foi realizada caracterização microestrutural e suas propriedades mecânicas foram medidas com a realização de microdureza, dureza e ensaio de fratura, visando avaliar a eficiência dos Testes Higuchi. Também foram analisadas a interface gerada entre a liga de níquel na forma de pó (amanteigamento) e na forma de arame (enchimento da junta) com microscopia ótica e dureza. As juntas amanteigadas na condição indicada pelos testes Higuchi apresentaram um intenso refino na ZAC do aço baixa liga. A interface dissimilar apresentou uma composição química intermediária entre os aços utilizados e a liga de níquel. A zona afetada pelo calor (ZAC) das amostras amanteigadas apresentaram uma diminuição nos valores de dureza, no entanto para ambos os aços esses valores foram superiores aos estabelecidos pelas normas que regem a sua aplicação. Os ensaios de fratura indicam que o fator de intensidade de tensão (K) encontrado para as amostras amanteigadas foram condizentes com a literatura.Ciência dos materiaisAçoSoldagemLigas de níquelAvaliação de juntas soldadas dos aços AISI 8630M e ASTM A182 F22 amanteigadas pelo processo PTA com a liga de níquel UNS N06625Joint Evaluation of Welded Steel AISI 8630M and ASTM A182 F22 Buterry With The Process PTA Using Nickel Alloy UNS N06625.info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesisporreponame:Repositório Institucional da Universidade Federal do Ceará (UFC)instname:Universidade Federal do Ceará (UFC)instacron:UFCinfo:eu-repo/semantics/openAccessORIGINAL2014_ajsmourafilho.pdf2014_ajsmourafilho.pdfapplication/pdf7526165http://repositorio.ufc.br/bitstream/riufc/10740/1/2014_ajsmourafilho.pdffa5cef256814412e52cdbc1406b9f727MD51LICENSElicense.txtlicense.txttext/plain; charset=utf-81786http://repositorio.ufc.br/bitstream/riufc/10740/2/license.txt8c4401d3d14722a7ca2d07c782a1aab3MD52riufc/107402021-04-05 16:44:00.256oai:repositorio.ufc.br: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Repositório InstitucionalPUBhttp://www.repositorio.ufc.br/ri-oai/requestbu@ufc.br || repositorio@ufc.bropendoar:2021-04-05T19:44Repositório Institucional da Universidade Federal do Ceará (UFC) - Universidade Federal do Ceará (UFC)false
dc.title.pt_BR.fl_str_mv Avaliação de juntas soldadas dos aços AISI 8630M e ASTM A182 F22 amanteigadas pelo processo PTA com a liga de níquel UNS N06625
dc.title.en.pt_BR.fl_str_mv Joint Evaluation of Welded Steel AISI 8630M and ASTM A182 F22 Buterry With The Process PTA Using Nickel Alloy UNS N06625.
title Avaliação de juntas soldadas dos aços AISI 8630M e ASTM A182 F22 amanteigadas pelo processo PTA com a liga de níquel UNS N06625
spellingShingle Avaliação de juntas soldadas dos aços AISI 8630M e ASTM A182 F22 amanteigadas pelo processo PTA com a liga de níquel UNS N06625
Moura Filho, Adroaldo José Silva de
Ciência dos materiais
Aço
Soldagem
Ligas de níquel
title_short Avaliação de juntas soldadas dos aços AISI 8630M e ASTM A182 F22 amanteigadas pelo processo PTA com a liga de níquel UNS N06625
title_full Avaliação de juntas soldadas dos aços AISI 8630M e ASTM A182 F22 amanteigadas pelo processo PTA com a liga de níquel UNS N06625
title_fullStr Avaliação de juntas soldadas dos aços AISI 8630M e ASTM A182 F22 amanteigadas pelo processo PTA com a liga de níquel UNS N06625
title_full_unstemmed Avaliação de juntas soldadas dos aços AISI 8630M e ASTM A182 F22 amanteigadas pelo processo PTA com a liga de níquel UNS N06625
title_sort Avaliação de juntas soldadas dos aços AISI 8630M e ASTM A182 F22 amanteigadas pelo processo PTA com a liga de níquel UNS N06625
author Moura Filho, Adroaldo José Silva de
author_facet Moura Filho, Adroaldo José Silva de
author_role author
dc.contributor.author.fl_str_mv Moura Filho, Adroaldo José Silva de
dc.contributor.advisor1.fl_str_mv Motta, Marcelo Ferreira
contributor_str_mv Motta, Marcelo Ferreira
dc.subject.por.fl_str_mv Ciência dos materiais
Aço
Soldagem
Ligas de níquel
topic Ciência dos materiais
Aço
Soldagem
Ligas de níquel
description Much of the domestic oil is located offshore environment where their extraction conditions have critical levels of strain and a high corrosion potential. One of the major challenges the sector is to ensure the properties of underwater joints welded steel as the mechanical strength, toughness and hardness, where the same exposed to cathodic protection can suffer hydrogen embrittlement. With the aim of avoiding the need for post-welding heat treatment of the buttering joints, an alternative is the use of double layer technique, which by means of suitable welding power ratio of the first and second layer, the aim is to obtain the tempering and refining structure with overlapping thermal cycles. To select the parameters used in the tests Higuchi layers were carried out by depositing nickel alloy UNS N06625 in high strength low alloy steel AISI 8630M with the process of welding plasma transferred arc, employing filler metal in powder form (PTA). The weldments were performed varying the welding energy, the welding technique and the shielding gas. From extensions harsh zone (HZ), soft zone (SZ), rough grain region (HAZRG) and fine grain region (HAZFG) of the heat affected zone obtained by performing microhardness and optical microscopy, better energy ratio was found, which promotes tempering and refining the microstructure of HAZ. Joints of AISI 8630M and ASTM A182 F22 were buttery with energy ratios obtained using the PTA process and filled using the MIG process. In the dissimilar interfaces generated between the low alloy high strength steels and nickel alloy UNS N06625 buttering the microstructural characterization was performed, and their mechanical properties were measured by carrying out hardness, hardness and fracture test, to evaluate the efficiency of tests Higuchi. The generated interface between the nickel alloy in powder form (buttering) and in the form of wire (joint filler) were anayzed using optical microscopy and hardness tests. The buttery joints in the condition indicated by Higuchi tests showed an intense refining HAZ of the low alloy steel. The dissimilar interface had a chemical composition intermediate between the steel used and nickel alloy. The heat affected zone (HAZ) of buttery showed a decrease in hardness, however for both steels these values of hardness test were higher than those established by the rules governing its application. The fracture test indicate that the fracture stress intensity factor (K) found for the buttery samples were consistent with the literature.
publishDate 2014
dc.date.issued.fl_str_mv 2014
dc.date.accessioned.fl_str_mv 2015-02-24T16:52:04Z
dc.date.available.fl_str_mv 2015-02-24T16:52:04Z
dc.type.status.fl_str_mv info:eu-repo/semantics/publishedVersion
dc.type.driver.fl_str_mv info:eu-repo/semantics/masterThesis
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dc.identifier.citation.fl_str_mv MOURA FILHO, A. J. S. Avaliação de juntas soldadas dos aços AISI 8630M e ASTM A182 F22 amanteigadas pelo processo PTA com a liga de níquel UNS N06625. 2014. 111 f. Dissertação (Mestrado em Engenharia e Ciências de Materiais)-Centro de Tecnologia, Universidade Federal do Ceará, Fortaleza, 2014.
dc.identifier.uri.fl_str_mv http://www.repositorio.ufc.br/handle/riufc/10740
identifier_str_mv MOURA FILHO, A. J. S. Avaliação de juntas soldadas dos aços AISI 8630M e ASTM A182 F22 amanteigadas pelo processo PTA com a liga de níquel UNS N06625. 2014. 111 f. Dissertação (Mestrado em Engenharia e Ciências de Materiais)-Centro de Tecnologia, Universidade Federal do Ceará, Fortaleza, 2014.
url http://www.repositorio.ufc.br/handle/riufc/10740
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