Avaliação da técnica de dupla camada na soldagem TIG considerando a tenacidade e características metalúrgicas de juntas de aço AISI 8630M e ASTM A182 F22

Detalhes bibliográficos
Ano de defesa: 2014
Autor(a) principal: Brito, Francisco Felipe Gomes
Orientador(a): Miranda, Hélio Cordeiro de
Banca de defesa: Não Informado pela instituição
Tipo de documento: Dissertação
Tipo de acesso: Acesso aberto
Idioma: por
Instituição de defesa: Não Informado pela instituição
Programa de Pós-Graduação: Não Informado pela instituição
Departamento: Não Informado pela instituição
País: Não Informado pela instituição
Palavras-chave em Português:
Link de acesso: http://www.repositorio.ufc.br/handle/riufc/10743
Resumo: With the discovery of the pre-salt, Petrobras is increasingly investing in oil explorations in deep water and ultra deep, which requires a large expenditure on research and development in the area of production. Several underwater structures are welded and have dissimilar joints, e.g. in connection of flow lines and risers with rigid flanges present in manifolds and Christmas trees. This equipment are generally protected with galvanic cathode protection, which promotes the release of hydrogen ions on the surface of materials. This adsorbed hydrogen migrates to the joint which region, facilitating the spread of defects, especially the fissure by hydrogen. In general this work has the objective to evaluate the effects of procedure GTAW welding with wire feed cold applied in buttering of AISI 8630M and ASTM A182 F22, considering the use of Post-Weld Heat Treatment (PWHT) in different conditions for welding dissimilar joints, as well as evaluate the metallurgical characteristics and mechanical properties of dissimilar interface of buttering. The materials used were the AISI 8630M and ASTM A182F22, welded with the nickel alloy AWS ERNiCrMo-3 using the GTAW process with cold wire feed. In a first stage were carried Conventional and Modified Higuchi Test, where were raised the parameters for application of the technique of double layer. In the second stage were manufactured dissimilar joints with different buttering techniques, using the parameters approved and disapproved Higuchi tests, as well as the use of PWHT. Then, samples were taken for analysis of the phenomena occurring in dissimilar interface, as well as, metallurgical and mechanical characteristics. It was possible, through the of Conventional and Modified Higuchi Test, determine for Steel AISI 8630M and ASTM A 182 F22 buttering parameters relationships that, without the use of PWHT, resulting in heat affected zone (HAZ) well refined and hardness close indicated by standards. The HAZ AISI 8630M steel and ASTM A182 F22 were composed basically by tempering martensite and bainite, respectively, where it was observed an intense grain refining in the buttery joints with relations adopted in Higuchi tests while a coarse granulation was observed in the joints with disapproved on the same conditions. Fracture tests indicated that, overall, the highest values of stress intensity factor (K) were obtained when the ends of the notch are located inside the HAZ.
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spelling Brito, Francisco Felipe GomesMiranda, Hélio Cordeiro de2015-02-24T16:56:14Z2015-02-24T16:56:14Z2014BRITO, F. F. G. Avaliação da técnica de dupla camada na soldagem TIG considerando a tenacidade e características metalúrgicas de juntas de aço AISI 8630M e ASTM A182 F22. 2014. 139 f. Dissertação (Mestrado em Engenharia e Ciência de Materiais)-Centro de Tecnologia, Universidade Federal do Ceará, Fortaleza, 2014.http://www.repositorio.ufc.br/handle/riufc/10743With the discovery of the pre-salt, Petrobras is increasingly investing in oil explorations in deep water and ultra deep, which requires a large expenditure on research and development in the area of production. Several underwater structures are welded and have dissimilar joints, e.g. in connection of flow lines and risers with rigid flanges present in manifolds and Christmas trees. This equipment are generally protected with galvanic cathode protection, which promotes the release of hydrogen ions on the surface of materials. This adsorbed hydrogen migrates to the joint which region, facilitating the spread of defects, especially the fissure by hydrogen. In general this work has the objective to evaluate the effects of procedure GTAW welding with wire feed cold applied in buttering of AISI 8630M and ASTM A182 F22, considering the use of Post-Weld Heat Treatment (PWHT) in different conditions for welding dissimilar joints, as well as evaluate the metallurgical characteristics and mechanical properties of dissimilar interface of buttering. The materials used were the AISI 8630M and ASTM A182F22, welded with the nickel alloy AWS ERNiCrMo-3 using the GTAW process with cold wire feed. In a first stage were carried Conventional and Modified Higuchi Test, where were raised the parameters for application of the technique of double layer. In the second stage were manufactured dissimilar joints with different buttering techniques, using the parameters approved and disapproved Higuchi tests, as well as the use of PWHT. Then, samples were taken for analysis of the phenomena occurring in dissimilar interface, as well as, metallurgical and mechanical characteristics. It was possible, through the of Conventional and Modified Higuchi Test, determine for Steel AISI 8630M and ASTM A 182 F22 buttering parameters relationships that, without the use of PWHT, resulting in heat affected zone (HAZ) well refined and hardness close indicated by standards. The HAZ AISI 8630M steel and ASTM A182 F22 were composed basically by tempering martensite and bainite, respectively, where it was observed an intense grain refining in the buttery joints with relations adopted in Higuchi tests while a coarse granulation was observed in the joints with disapproved on the same conditions. Fracture tests indicated that, overall, the highest values of stress intensity factor (K) were obtained when the ends of the notch are located inside the HAZ.Com a descoberta do pré-sal, a Petrobrás está cada vez mais investindo nas explorações de petróleo em águas profundas e ultra profundas, o que exige um grande dispêndio em pesquisa e desenvolvimento (P&D) na área de produção. Várias estruturas submarinas são soldadas e possuem juntas dissimilares, como por exemplo, em conexão de flowlines e risers rígidos com os flanges presentes em manifolds e árvores de natal. Esses equipamentos são geralmente protegidos com proteção catódica galvânica, a qual promove a liberação de íons de hidrogênio na superfície dos materiais. Esse hidrogênio adsorvido migra para região da junta susceptíveis, facilitando a propagação de defeitos, especialmente a trinca por hidrogênio. De uma forma geral este trabalho possui o objetivo de avaliar os efeitos do procedimento de soldagem TIG com alimentação de arame frio aplicado no amanteigamento dos aços AISI 8630M e ASTM A182 F22, considerando o uso do TTPS em diferentes condições de soldagens de juntas dissimilares, bem como avaliar as características metalúrgicas e propriedades mecânicas da interface dissimilar do amanteigamento. Os materiais de base utilizados foram o AISI 8630M e o ASTM A182F22, soldados com a liga de níquel AWS ER NiCrMo-3 utilizando o processo TIG com alimentação de arame frio. Em uma primeira etapa foram realizados os testes de Higuchi Convencional e Modificado, onde foram levantados os parâmetros para aplicação da técnica da Dupla Camada. Na segunda etapa foram fabricadas juntas dissimilares com diferentes técnicas de amanteigamento, utilizando os parâmetros aprovados e reprovados nos testes de Higuchi, como também o uso ou não do tratamento térmico pós-soldagem TTPS. Em seguida, foram retiradas amostras para análises dos fenômenos ocorridos na interface dissimilar, assim como, suas características metalúrgicas e mecânicas. Foi possível, por meio dos testes de Higuchi Convencional e Modificado, determinar para o aço AISI 8630M e ASTM A 182 F22 relações de parâmetros de amanteigamento que, sem necessidade do uso do TTPS, resulte em zonas termicamente afetada (ZTA) bem refinadas e com durezas próximas da indicada por normas. As ZTA dos aços AISI 8630M e ASTM A182 F22 foram compostas basicamente por martensita revenida e bainita, respectivamente, onde foi observado um intenso refino de grãos nas juntas amanteigadas com as relações aprovadas nos testes de Higuchi Convencional e Modificado, enquanto que uma granulação grosseira foi observada nas juntas com condições reprovadas nos mesmos. Os ensaios de fratura indicaram que, de forma geral, os maiores valores do fator de intensidades de tensões (K) foram obtidos quando as pontas do entalhe estão localizadas dentro da ZTA.Ciência dos materiaisSoldagemAçoAvaliação da técnica de dupla camada na soldagem TIG considerando a tenacidade e características metalúrgicas de juntas de aço AISI 8630M e ASTM A182 F22Evaluation of Double Layer Technical in GTAW Welding Considering the tenacity and Metallurgical Characteristics of Joints Steel AISI 8630M and ASTM A182 F22info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/masterThesisporreponame:Repositório Institucional da Universidade Federal do Ceará (UFC)instname:Universidade Federal do Ceará (UFC)instacron:UFCinfo:eu-repo/semantics/openAccessORIGINAL2014_dis_ffgbrito.pdf2014_dis_ffgbrito.pdfapplication/pdf11634675http://repositorio.ufc.br/bitstream/riufc/10743/1/2014_dis_ffgbrito.pdf32028a76572c9bb4cb639ae8d33d7929MD51LICENSElicense.txtlicense.txttext/plain; charset=utf-81786http://repositorio.ufc.br/bitstream/riufc/10743/2/license.txt8c4401d3d14722a7ca2d07c782a1aab3MD52riufc/107432021-04-06 16:37:25.426oai:repositorio.ufc.br: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Repositório InstitucionalPUBhttp://www.repositorio.ufc.br/ri-oai/requestbu@ufc.br || repositorio@ufc.bropendoar:2021-04-06T19:37:25Repositório Institucional da Universidade Federal do Ceará (UFC) - Universidade Federal do Ceará (UFC)false
dc.title.pt_BR.fl_str_mv Avaliação da técnica de dupla camada na soldagem TIG considerando a tenacidade e características metalúrgicas de juntas de aço AISI 8630M e ASTM A182 F22
dc.title.en.pt_BR.fl_str_mv Evaluation of Double Layer Technical in GTAW Welding Considering the tenacity and Metallurgical Characteristics of Joints Steel AISI 8630M and ASTM A182 F22
title Avaliação da técnica de dupla camada na soldagem TIG considerando a tenacidade e características metalúrgicas de juntas de aço AISI 8630M e ASTM A182 F22
spellingShingle Avaliação da técnica de dupla camada na soldagem TIG considerando a tenacidade e características metalúrgicas de juntas de aço AISI 8630M e ASTM A182 F22
Brito, Francisco Felipe Gomes
Ciência dos materiais
Soldagem
Aço
title_short Avaliação da técnica de dupla camada na soldagem TIG considerando a tenacidade e características metalúrgicas de juntas de aço AISI 8630M e ASTM A182 F22
title_full Avaliação da técnica de dupla camada na soldagem TIG considerando a tenacidade e características metalúrgicas de juntas de aço AISI 8630M e ASTM A182 F22
title_fullStr Avaliação da técnica de dupla camada na soldagem TIG considerando a tenacidade e características metalúrgicas de juntas de aço AISI 8630M e ASTM A182 F22
title_full_unstemmed Avaliação da técnica de dupla camada na soldagem TIG considerando a tenacidade e características metalúrgicas de juntas de aço AISI 8630M e ASTM A182 F22
title_sort Avaliação da técnica de dupla camada na soldagem TIG considerando a tenacidade e características metalúrgicas de juntas de aço AISI 8630M e ASTM A182 F22
author Brito, Francisco Felipe Gomes
author_facet Brito, Francisco Felipe Gomes
author_role author
dc.contributor.author.fl_str_mv Brito, Francisco Felipe Gomes
dc.contributor.advisor1.fl_str_mv Miranda, Hélio Cordeiro de
contributor_str_mv Miranda, Hélio Cordeiro de
dc.subject.por.fl_str_mv Ciência dos materiais
Soldagem
Aço
topic Ciência dos materiais
Soldagem
Aço
description With the discovery of the pre-salt, Petrobras is increasingly investing in oil explorations in deep water and ultra deep, which requires a large expenditure on research and development in the area of production. Several underwater structures are welded and have dissimilar joints, e.g. in connection of flow lines and risers with rigid flanges present in manifolds and Christmas trees. This equipment are generally protected with galvanic cathode protection, which promotes the release of hydrogen ions on the surface of materials. This adsorbed hydrogen migrates to the joint which region, facilitating the spread of defects, especially the fissure by hydrogen. In general this work has the objective to evaluate the effects of procedure GTAW welding with wire feed cold applied in buttering of AISI 8630M and ASTM A182 F22, considering the use of Post-Weld Heat Treatment (PWHT) in different conditions for welding dissimilar joints, as well as evaluate the metallurgical characteristics and mechanical properties of dissimilar interface of buttering. The materials used were the AISI 8630M and ASTM A182F22, welded with the nickel alloy AWS ERNiCrMo-3 using the GTAW process with cold wire feed. In a first stage were carried Conventional and Modified Higuchi Test, where were raised the parameters for application of the technique of double layer. In the second stage were manufactured dissimilar joints with different buttering techniques, using the parameters approved and disapproved Higuchi tests, as well as the use of PWHT. Then, samples were taken for analysis of the phenomena occurring in dissimilar interface, as well as, metallurgical and mechanical characteristics. It was possible, through the of Conventional and Modified Higuchi Test, determine for Steel AISI 8630M and ASTM A 182 F22 buttering parameters relationships that, without the use of PWHT, resulting in heat affected zone (HAZ) well refined and hardness close indicated by standards. The HAZ AISI 8630M steel and ASTM A182 F22 were composed basically by tempering martensite and bainite, respectively, where it was observed an intense grain refining in the buttery joints with relations adopted in Higuchi tests while a coarse granulation was observed in the joints with disapproved on the same conditions. Fracture tests indicated that, overall, the highest values of stress intensity factor (K) were obtained when the ends of the notch are located inside the HAZ.
publishDate 2014
dc.date.issued.fl_str_mv 2014
dc.date.accessioned.fl_str_mv 2015-02-24T16:56:14Z
dc.date.available.fl_str_mv 2015-02-24T16:56:14Z
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dc.type.driver.fl_str_mv info:eu-repo/semantics/masterThesis
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dc.identifier.citation.fl_str_mv BRITO, F. F. G. Avaliação da técnica de dupla camada na soldagem TIG considerando a tenacidade e características metalúrgicas de juntas de aço AISI 8630M e ASTM A182 F22. 2014. 139 f. Dissertação (Mestrado em Engenharia e Ciência de Materiais)-Centro de Tecnologia, Universidade Federal do Ceará, Fortaleza, 2014.
dc.identifier.uri.fl_str_mv http://www.repositorio.ufc.br/handle/riufc/10743
identifier_str_mv BRITO, F. F. G. Avaliação da técnica de dupla camada na soldagem TIG considerando a tenacidade e características metalúrgicas de juntas de aço AISI 8630M e ASTM A182 F22. 2014. 139 f. Dissertação (Mestrado em Engenharia e Ciência de Materiais)-Centro de Tecnologia, Universidade Federal do Ceará, Fortaleza, 2014.
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