Produ??o em escala industrial de ?steres met?licos a partir de mat?rias-primas de baixo custo utilizando enzima livre comercial
| Ano de defesa: | 2018 |
|---|---|
| Autor(a) principal: | |
| Orientador(a): | |
| Banca de defesa: | |
| Tipo de documento: | Tese |
| Tipo de acesso: | Acesso aberto |
| Idioma: | por |
| Instituição de defesa: |
Universidade Federal de Santa Catarina
Brasil UFSC |
| Programa de Pós-Graduação: |
Não Informado pela instituição
|
| Departamento: |
Não Informado pela instituição
|
| País: |
Não Informado pela instituição
|
| Palavras-chave em Português: | |
| Link de acesso: | https://rd.uffs.edu.br/handle/prefix/3030 |
Resumo: | The search for alternative and renewable energy sources is growing every year, due to the increase in world energy demand, and especially the environmental impacts that the current sources cause. With this, the production of renewable fuels has been highlighting in recent years, initially with the large production of alcohol, and more recently with the insertion of biodiesel. This biofuel has characteristics similar to petroleum diesel, with the advantage of reducing the impacts caused to the environment, making it a sustainable alternative of energy production. In the current process of biodiesel production, from basic homogeneous chemical catalysis, refined raw materials must be used, with low levels of free fatty acids and moisture. In this way, they compete directly with the food industry, increasing the price and hindering the return of the industries producing biodiesel. In this context, the purpose of this work was the industrial production of methyl esters from inexpensive raw materials by enzymatic route, using the commercial free enzyme Lipase NZ as a catalyst. During the work, raw materials with low added value were used, being classified into four groups. Initially the study of the performance of the enzyme Lipase NZ was performed, where it was observed that it does not transesterify the triglycerides. The transformation of the feedstock into methyl ester occurs by means of two independent processes, the hydrolysis of mono-, di- and triacylglycerols into free fatty acids and the esterification thereof into methyl esters. Subsequently, laboratoryscale (shaker) and pilot (1 m3 reactor) tests were performed in a batch mode, where the process variables were defined for the four classes of raw materials used. From the establishment of the variables in the laboratory, and confirmed in a pilot scale, industrial scale experiments were carried out in a 90 m3 reactor, obtaining good results. For the feedstock I, 95.6 % conversion of the initial free fatty acid and 0.16 % mass of the glycerin combined were obtained in 12 hours of reaction, for the feedstock II splitting the final acidity was 5.06 % and the glycerin combined in 0.22 % mass in 42 hours of the process, for the feedstock III, 3.43 % final acidity and 0.20 % mass glycerin combined were obtained in 24 hours of reaction and for the feedstock IV the final acidity content was 3.51% and the glycerin combined 0, 22 % mass, with 27 hours of process. In this way, the industrial production of methyl esters, by enzymatic route and with the use of residual greasy raw materials, is shown as a promising alternative to the process of production of biodiesel currently used. |
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Produ??o em escala industrial de ?steres met?licos a partir de mat?rias-primas de baixo custo utilizando enzima livre comercialBiodieselBiocombust?veisImpactos ambientaisThe search for alternative and renewable energy sources is growing every year, due to the increase in world energy demand, and especially the environmental impacts that the current sources cause. With this, the production of renewable fuels has been highlighting in recent years, initially with the large production of alcohol, and more recently with the insertion of biodiesel. This biofuel has characteristics similar to petroleum diesel, with the advantage of reducing the impacts caused to the environment, making it a sustainable alternative of energy production. In the current process of biodiesel production, from basic homogeneous chemical catalysis, refined raw materials must be used, with low levels of free fatty acids and moisture. In this way, they compete directly with the food industry, increasing the price and hindering the return of the industries producing biodiesel. In this context, the purpose of this work was the industrial production of methyl esters from inexpensive raw materials by enzymatic route, using the commercial free enzyme Lipase NZ as a catalyst. During the work, raw materials with low added value were used, being classified into four groups. Initially the study of the performance of the enzyme Lipase NZ was performed, where it was observed that it does not transesterify the triglycerides. The transformation of the feedstock into methyl ester occurs by means of two independent processes, the hydrolysis of mono-, di- and triacylglycerols into free fatty acids and the esterification thereof into methyl esters. Subsequently, laboratoryscale (shaker) and pilot (1 m3 reactor) tests were performed in a batch mode, where the process variables were defined for the four classes of raw materials used. From the establishment of the variables in the laboratory, and confirmed in a pilot scale, industrial scale experiments were carried out in a 90 m3 reactor, obtaining good results. For the feedstock I, 95.6 % conversion of the initial free fatty acid and 0.16 % mass of the glycerin combined were obtained in 12 hours of reaction, for the feedstock II splitting the final acidity was 5.06 % and the glycerin combined in 0.22 % mass in 42 hours of the process, for the feedstock III, 3.43 % final acidity and 0.20 % mass glycerin combined were obtained in 24 hours of reaction and for the feedstock IV the final acidity content was 3.51% and the glycerin combined 0, 22 % mass, with 27 hours of process. In this way, the industrial production of methyl esters, by enzymatic route and with the use of residual greasy raw materials, is shown as a promising alternative to the process of production of biodiesel currently used.A busca por fontes de energias alternativas e renov?veis vem crescendo a cada ano, devido ao aumento da demanda energ?tica mundial, e principalmente pelos impactos ambientais que as atuais fontes causam. Com isso a produ??o de combust?veis renov?veis vem se destacando nos ?ltimos anos, inicialmente com a grande produ??o de ?lcool, e mais recentemente com a inser??o do biodiesel. Este biocombust?vel possui caracter?sticas semelhantes ao diesel de petr?leo, com a vantagem de redu??o nos impactos causados ao meio ambiente, tornando-o uma alternativa sustent?vel de produ??o de energia. No processo atual de produ??o de biodiesel, a partir da cat?lise qu?mica homog?nea b?sica, devem ser utilizadas mat?riasprimas refinadas, com baixos teores de ?cidos graxos livres e umidade. Desta forma, concorrem diretamente com a ind?stria de alimentos, aumentando o pre?o e dificultando o retorno das ind?strias produtoras de biodiesel. Neste contexto, este trabalho teve por finalidade a produ??o industrial de ?steres met?licos a partir de mat?rias-primas de baixo custo por via enzim?tica, utilizando como catalisador a enzima livre comercial Lipase NZ. Durante a realiza??o do trabalho foram utilizadas mat?rias-primas com baixo valor agregado, sendo classificadas em quatro grupos. Inicialmente foi realizado o estudo de atua??o da enzima Lipase NZ, onde se observou que esta n?o realiza a transesterifica??o dos triglicer?deos. A transforma??o da mat?ria graxa em ?ster met?lico ocorre por meio de dois processos independentes, a hidr?lise dos mono-, di- e triacilglicer?is em ?cidos graxos livre e a esterifica??o destes em ?steres met?licos. Posteriormente foram realizados ensaios em escala laboratorial (shaker) e piloto (reator de 1 m3), em modo batelada alimentada, onde foram definidas as vari?veis de processo para as quatro classes de mat?rias-primas utilizadas. A partir do estabelecimento das vari?veis em laborat?rio, e confirmadas em escala piloto, foram realizados experimentos em escala industrial utilizando reator de 90 m3, obtendo-se bons resultados. Para a mat?ria-prima I obteve-se 95,6 % de convers?o do ?cido graxo livre inicial e 0,16 % massa de glicerina combinada, em 12 horas de rea??o, para a mat?ria-prima II a acidez final ficou em 5,06 % e a glicerina combinada em 0,22 % massa em 42 horas de processo, para a mat?ria-prima III obteve-se 3,43 % de acidez final e 0,20 % massa de glicerina combinada em 24 horas de rea??o e para a mat?ria-prima IV o teor final de acidez ficou em 3,51 % e a glicerina combinada 0,22 % massa, com 27 horas de processo. Desta forma, a produ??o industrial de ?steres met?licos, por via enzim?tica e com o emprego de mat?rias-primas graxas residuais, se mostra como alternativa promissora ao processo de produ??o de biodiesel atualmente utilizado.Universidade Federal de Santa CatarinaBrasilUFSCOliveira, Jos? Vladimir deBender, Jo?o PauloMibielli, Guilherme Martinez20182019-07-24T13:27:46Z20192019-07-24T13:27:46Z2018info:eu-repo/semantics/publishedVersioninfo:eu-repo/semantics/doctoralThesishttps://rd.uffs.edu.br/handle/prefix/3030porinfo:eu-repo/semantics/openAccessreponame:Repositório Institucional da UFFS (Repositório Digital da UFFS)instname:Universidade Federal Fronteira do Sul (UFFS)instacron:UFFS2019-07-24T13:27:46Zoai:rd.uffs.edu.br:prefix/3030Repositório InstitucionalPUBhttps://rd.uffs.edu.br/oai/requestfranciele.cruz@uffs.edu.bropendoar:39242019-07-24T13:27:46Repositório Institucional da UFFS (Repositório Digital da UFFS) - Universidade Federal Fronteira do Sul (UFFS)false |
| dc.title.none.fl_str_mv |
Produ??o em escala industrial de ?steres met?licos a partir de mat?rias-primas de baixo custo utilizando enzima livre comercial |
| title |
Produ??o em escala industrial de ?steres met?licos a partir de mat?rias-primas de baixo custo utilizando enzima livre comercial |
| spellingShingle |
Produ??o em escala industrial de ?steres met?licos a partir de mat?rias-primas de baixo custo utilizando enzima livre comercial Mibielli, Guilherme Martinez Biodiesel Biocombust?veis Impactos ambientais |
| title_short |
Produ??o em escala industrial de ?steres met?licos a partir de mat?rias-primas de baixo custo utilizando enzima livre comercial |
| title_full |
Produ??o em escala industrial de ?steres met?licos a partir de mat?rias-primas de baixo custo utilizando enzima livre comercial |
| title_fullStr |
Produ??o em escala industrial de ?steres met?licos a partir de mat?rias-primas de baixo custo utilizando enzima livre comercial |
| title_full_unstemmed |
Produ??o em escala industrial de ?steres met?licos a partir de mat?rias-primas de baixo custo utilizando enzima livre comercial |
| title_sort |
Produ??o em escala industrial de ?steres met?licos a partir de mat?rias-primas de baixo custo utilizando enzima livre comercial |
| author |
Mibielli, Guilherme Martinez |
| author_facet |
Mibielli, Guilherme Martinez |
| author_role |
author |
| dc.contributor.none.fl_str_mv |
Oliveira, Jos? Vladimir de Bender, Jo?o Paulo |
| dc.contributor.author.fl_str_mv |
Mibielli, Guilherme Martinez |
| dc.subject.por.fl_str_mv |
Biodiesel Biocombust?veis Impactos ambientais |
| topic |
Biodiesel Biocombust?veis Impactos ambientais |
| description |
The search for alternative and renewable energy sources is growing every year, due to the increase in world energy demand, and especially the environmental impacts that the current sources cause. With this, the production of renewable fuels has been highlighting in recent years, initially with the large production of alcohol, and more recently with the insertion of biodiesel. This biofuel has characteristics similar to petroleum diesel, with the advantage of reducing the impacts caused to the environment, making it a sustainable alternative of energy production. In the current process of biodiesel production, from basic homogeneous chemical catalysis, refined raw materials must be used, with low levels of free fatty acids and moisture. In this way, they compete directly with the food industry, increasing the price and hindering the return of the industries producing biodiesel. In this context, the purpose of this work was the industrial production of methyl esters from inexpensive raw materials by enzymatic route, using the commercial free enzyme Lipase NZ as a catalyst. During the work, raw materials with low added value were used, being classified into four groups. Initially the study of the performance of the enzyme Lipase NZ was performed, where it was observed that it does not transesterify the triglycerides. The transformation of the feedstock into methyl ester occurs by means of two independent processes, the hydrolysis of mono-, di- and triacylglycerols into free fatty acids and the esterification thereof into methyl esters. Subsequently, laboratoryscale (shaker) and pilot (1 m3 reactor) tests were performed in a batch mode, where the process variables were defined for the four classes of raw materials used. From the establishment of the variables in the laboratory, and confirmed in a pilot scale, industrial scale experiments were carried out in a 90 m3 reactor, obtaining good results. For the feedstock I, 95.6 % conversion of the initial free fatty acid and 0.16 % mass of the glycerin combined were obtained in 12 hours of reaction, for the feedstock II splitting the final acidity was 5.06 % and the glycerin combined in 0.22 % mass in 42 hours of the process, for the feedstock III, 3.43 % final acidity and 0.20 % mass glycerin combined were obtained in 24 hours of reaction and for the feedstock IV the final acidity content was 3.51% and the glycerin combined 0, 22 % mass, with 27 hours of process. In this way, the industrial production of methyl esters, by enzymatic route and with the use of residual greasy raw materials, is shown as a promising alternative to the process of production of biodiesel currently used. |
| publishDate |
2018 |
| dc.date.none.fl_str_mv |
2018 2018 2019-07-24T13:27:46Z 2019 2019-07-24T13:27:46Z |
| dc.type.status.fl_str_mv |
info:eu-repo/semantics/publishedVersion |
| dc.type.driver.fl_str_mv |
info:eu-repo/semantics/doctoralThesis |
| format |
doctoralThesis |
| status_str |
publishedVersion |
| dc.identifier.uri.fl_str_mv |
https://rd.uffs.edu.br/handle/prefix/3030 |
| url |
https://rd.uffs.edu.br/handle/prefix/3030 |
| dc.language.iso.fl_str_mv |
por |
| language |
por |
| dc.rights.driver.fl_str_mv |
info:eu-repo/semantics/openAccess |
| eu_rights_str_mv |
openAccess |
| dc.publisher.none.fl_str_mv |
Universidade Federal de Santa Catarina Brasil UFSC |
| publisher.none.fl_str_mv |
Universidade Federal de Santa Catarina Brasil UFSC |
| dc.source.none.fl_str_mv |
reponame:Repositório Institucional da UFFS (Repositório Digital da UFFS) instname:Universidade Federal Fronteira do Sul (UFFS) instacron:UFFS |
| instname_str |
Universidade Federal Fronteira do Sul (UFFS) |
| instacron_str |
UFFS |
| institution |
UFFS |
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Repositório Institucional da UFFS (Repositório Digital da UFFS) |
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Repositório Institucional da UFFS (Repositório Digital da UFFS) |
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Repositório Institucional da UFFS (Repositório Digital da UFFS) - Universidade Federal Fronteira do Sul (UFFS) |
| repository.mail.fl_str_mv |
franciele.cruz@uffs.edu.br |
| _version_ |
1868248300688244736 |